In a multi-piece solid golf ball having a core, an envelope layer encasing the core, an intermediate layer encasing the envelope layer, and an outermost layer encasing the intermediate layer, the envelope layer-encased sphere, the intermediate layer-encased sphere and the ball have surface hardnesses which satisfy a specific relationship, the intermediate layer and the cover have thicknesses which satisfy a specific relationship, and the core has a hardness profile in which the hardnesses at the core surface, core center, a position 5 mm from the core center, and a position midway between the core surface and center satisfy specific relationships. This golf ball satisfies at a high level the flight and control performances desired for use by professional golfers and skilled amateurs. In particular, it holds down the spin rate on full shots and follows a straight trajectory, thus having a superior flight performance, and moreover is endowed with an excellent scuff resistance.

An object of the present invention is to provide a golf ball striking a good balance between flight distance on driver shots and spin rate on approach shots, and excellent in stain resistance and shot feeling. The present invention provides a golf ball comprising a paint film, wherein a base resin of the paint film contains a polyurethane obtained by a reaction between a polyisocyanate composition and a polyol composition containing a urethane polyol having a polyether diol with a number average molecular weight in a range from 800 to 3,000 as a constituent component, and the following requirements are satisfied:
Mp≦200×X−75
Mp≦100
Minm−Moum>40
Moum−Mc<5
Tinm≧Toum>Tc>Tp
(Tinm×Minm)/(Toum×Moum)>2.0
(Toum×Moum)/(Tc×Mc)<3.0
(Tc×Mc)/(Tp×Mp)>10.0
[where Mp, Minm, Moum, and Mc represent a 10% elastic modulus (kgf/cm.sup.2) of the paint film, inner intermediate layer, outer intermediate layer and cover, respectively; Tp, Tinm, Toum, and Tc represent a thicknesses (mm) of the paint film, inner intermediate layer, outer intermediate layer and cover, respectively; and X represents a molar ratio (NCO/OH) of a NCO group in the polyisocyanate composition to a OH group in the polyol composition.].

A cured elastomer golf ball component is made by heating an elastomer compound containing an ethylenically unsaturated elastomer, an ethylenically unsaturated monomer, and first and second free radical initiators to a first crosslinking temperature T.sub.1 in a compression mold and partially crosslinking the elastomer, then heating to a second crosslinking temperature T.sub.2 and curing the elastomer component of the golf ball. Either: (i) the first initiator has a half-life of about 0.2-5 minutes at T.sub.1, the second initiator has a half-life of about 0.2-5 minutes at T.sub.2, and T.sub.2 is higher T.sub.1 by at least about 30° C.; or (ii) the second initiator's one-minute half-life temperature is at least about 30° C. higher than the first initiator's one-minute half-life temperature, T.sub.1 is within about 20° C. of the first initiator's one-minute half-life temperature, and T.sub.2 is within about 20° C. of the second initiator's one-minute half-life temperature.

Golf balls having a multi-layered core made of a foamed composition are provided. The core preferably has a foam inner core (center) and surrounding thermoset or thermoplastic outer core layer. Preferably, a polyurethane foam composition is used to form the foam center. The foam inner core preferably includes a fully-foamed center region and a partially or completely-collapsed foam outer region. The hardness of the fully-foamed region is different than the hardness of the collapsed foam region. Non-foamed thermoset or thermoplastic materials such as polybutadiene rubbers or ethylene acid copolymer ionomer may be used to form the outer core layer. The ball further includes a cover that may be multi-layered. The foam cores have good resiliency.

The present invention provides a method for arranging dimples on a golf ball surface in which the dimples are arranged in a pattern derived from at least one irregular domain generated from a regular or non-regular polyhedron. The method includes choosing control points of a polyhedron, generating an irregular domain based on those control points, packing the irregular domain with dimples, and tessellating the irregular domain to cover the surface of the golf ball. The control points include the center of a polyhedral face, a vertex of the polyhedron, a midpoint or other point on an edge of the polyhedron and others. The method ensures that the symmetry of the underlying polyhedron is preserved while minimizing or eliminating great circles due to parting lines.

In a multi-piece solid golf ball having a core, an intermediate layer encasing the core and a cover which encases the intermediate layer and has numerous dimples on an outside surface thereof, the intermediate layer is formed of a resin material, the cover is formed of a urethane resin material, the core has a diameter of at least 38.0 mm, the core has a deflection when compressed under a final load of 1,275 N (130 kgf) from an initial load of 98 N (10 kgf) of at least 3.9 mm, the core has a center and a surface such that the value obtained by subtracting the JIS-C hardness at the core center from the JIS-C hardness at the core surface is at least 15, the sphere obtained by encasing the core with the intermediate layer (intermediate layer-encased sphere) has a surface hardness on the Shore D hardness scale of at least 69, the ball has a surface hardness on the Shore D hardness scale of 62 or less, and the (intermediate layer thickness)/(core diameter) value is from 0.025 to 0.043, the (cover thickness)/(core diameter) value is from 0.014 to 0.027.

A constituent member of a golf ball comprising a vulcanized form of a rubber composition includes (a) a base rubber, (b) a co-crosslinking agent which is an α,β-unsaturated carboxylic acid and/or a metal salt thereof, (c) an organic peroxide, (d) water, (e) an antioxidant which is a benzoimidazole of the following general formula and/or a metal salt thereof, and (g-1) an organosulfur being alkylphenoldisulfide polymers represented by the specific chemical formula or (h) sulfur. When the rubber composition is used in constituent members of a golf ball, especially the core, the golf ball exhibits low spin properties on shots, resulting in an improved flight performance and enabling a good durability to be maintained.

The invention discloses is a method of manufacturing a golf ball that reduces the chances of a hook or slice by canceling out the horizontal force of the golf club's impact. The golf ball has a shell layer, a core layer, and at least two inner balls symmetrically disposed between the ball shell layer and the core layer. The golf ball takes the USGA (United States Golf Association)'s regulations into consideration.

In a golf ball having a core, an envelope layer, an intermediate layer and a cover, the difference between the center hardness and the surface hardness of the core is set in a specific range, the intermediate layer is formed of a resin material that includes a high-acid ionomer, the Shore C hardness relationships among the core center and the surfaces of the envelope-encased layer and the intermediate layer-encased sphere satisfy specific conditions; and the ball has a deflection when compressed under a given load which is at least 2.7 mm. This ball achieves a good distance on shots with a driver, utility club or iron, is receptive to spin in the short game, and has a soft feel at impact on all shots, making it useful to amateur golfers.

The present invention provides a method for arranging dimples on a golf ball surface in which the dimples are arranged in a pattern derived from at least one irregular domain generated from a regular or non-regular polyhedron. The method includes choosing control points of a polyhedron, generating an irregular domain based on those control points, packing the irregular domain with dimples, and tessellating the irregular domain to cover the surface of the golf ball. The control points include the center of a polyhedral face, a vertex of the polyhedron, a midpoint or other point on an edge of the polyhedron and others. The method ensures that the symmetry of the underlying polyhedron is preserved while minimizing or eliminating great circles due to parting lines.