Methods for making golf balls and golf ball components using three-dimensional (3D) additive manufacturing systems are provided. The golf ball includes at least one three-dimensional piece. Preferably, a continuous liquid interface printing method is used to make the three-dimensional structure. Ultraviolet (UV)-light polymerizable materials are used in the method. The method may be used to make single-piece or multi-piece balls. For example, the ball may include an inner core produced by the liquid interface printing method. An outer core layer may be disposed about the inner core, and a cover comprising inner and outer cover layers may encapsulate the core assembly to form the finished golf ball. The outer core and cover layers may be made using conventional molding technologies or methods of this invention.

Multi-layered, golf balls having a core made of a foamed composition are provided. The core preferably has a foam inner core (center) and surrounding thermoset or thermoplastic outer core layer. The core also includes a structural insert such as, for example, a solid shell, perforated shell, a lattice or mesh, or a central hub with extending arms, and the like. The core layers have different hardness gradients and specific gravity values. The ball further includes a cover having at least one layer. By adjusting the respective specific gravity values of the core layers, the Moment of Inertia (MOI) of the ball can be increased or decreased. In one embodiment, the ball has generally good flight distance and low spin rate.

An object of the present invention is to provide a golf ball having a high performance as well as the visibility and the fashionable appearance. The present invention provides a colored golf ball having a color other than white and comprising: a core having a center and at least one intermediate layer disposed around the center, and a cover disposed around the core, wherein the cover and at least one of the intermediate layer preferably contain a fluorescent dye and/or a fluorescent pigment.

An object of the present invention is to provide a golf ball having a high performance as well as the visibility and the fashionable appearance. The present invention provides a colored golf ball having a color other than white and comprising: a core having a center and at least one intermediate layer disposed around the center, and a cover disposed around the core, wherein the cover and at least one of the intermediate layer preferably contain a fluorescent dye and/or a fluorescent pigment.

Multi-piece golf balls having a solid core and cover are provided. The ball contains a small, heavy inner core and surrounding outer core layer. The inner core preferably contains metal materials such as copper, steel, brass, tungsten, titanium, nickel, iron, tin, and bronze particles dispersed in a thermoset or thermoplastic polymeric matrix. Preferably, the polymeric matrix comprises polybutadiene rubber. The outer surface of the inner core preferably has a non-uniform structure and includes projecting members. For example, the outer surface may contain multiple projecting ribs with gaps located between the ribs. The ball includes a cover surrounding the core structure. The cover may be multi-layered.

Golf balls comprising a multi-layer core and a cover are disclosed. The multi-layer core has a very high positive hardness gradient and comprises at least three layers, including at least one thermoset layer and at least one thermoplastic layer.

Systems and methods for tracking a sports object are provided. A sports object includes a core assembly arranged within a shell and having multiple components to receive and transmit signals corresponding to movement of the sports object, as well as to support operational tracking of the sports object. The core assembly includes a multi-layer printed circuit board (PCB) comprised of a plurality of sections. The PCB is configured to at least partially envelope the energy storage device at a geometric center of the assembly. The PCB is connected to one or more antennas (e.g., via one or more contacts), which may be arranged on one or more sections of the PCB, arranged on a surface of the shell, and/or in a volume within the shell.

A golf ball has a core and a cover that surrounds the core. The core is a multi-layer component of the golf ball, having at least two core layers including an inner core and at least one outer core. The inner core is formed from a first composition and has a generally spherical shape and a spherical surface. The inner core defines one or more through holes that each extend from a first opening at the spherical surface to a second opening at the spherical surface. The outer core is formed from a second composition, different from the first composition. The outer core has a first portion that surrounds the inner core and a second portion that extends from the first opening to the second opening and thereby completely fills each of the through holes.

A golf ball is provided that includes at least two layers of material disposed between a spherical core and a cover layer, wherein the elastic modulus of each is within three orders of magnitude of each adjacent layer or core. The spherical core can be a hollow metal core. This results in a golf ball that is legal for play and capable of drive distances essentially equivalent to those of currently available high performance golf balls, but also provides a golf ball that has less hook and slice during play.

A multi-layer golf ball includes a core, an intermediate layer surrounding the core, and a cover layer surrounding the intermediate layer. The core defines an outer surface that includes a plurality of polygonal land portions substantially aligned on a common sphere, which has a diameter of between 22 mm and 32 mm. The intermediate layer has a radially inward-facing surface that is flush with the outer surface of the core, and has a radial thickness of between 4 mm and 9 mm. The outer surface of the core defines a first set of annular grooves disposed about a first axis, and a second set of annular grooves disposed about a second axis. Each of the first and second set of annular grooves extend radially inward from the common sphere, and the first axis and the second axis are orthogonal.