A helmet may be worn on a head of a wearer having a shape and a contour. The helmet may have a plurality of layers coupled together including an energy management layer and an outer shell layer disposed over the energy management layer. The plurality of layers are integrally formed with one another, and the energy management layer is configured to absorb and dissipate energy received by the helmet during an impact by an external force. The outer shell layer is configured to disperse and dissipate impact energy from the external force. Each of the plurality of layers has a density and a geometry, and the density or geometry of at least one layer differs from the density or geometry of at least another layer.

A helmet can include a helmet body comprising an energy-absorbing layer and an outer shell disposed over the energy-absorbing layer. An electronic device can be integrated with the helmet body. A first electrical contact can be formed at an exterior of the outer shell and adapted to be in electrical communication with the electronic device. A helmet visor can be coupled to the helmet body with at least one visor arm, the helmet visor comprising controls integrated within the visor. A second electrical contact can be formed at an inner surface of the at least one visor arm and adapted to be in electrical communication with the controls integrated within the visor. The second electrical contact can be adapted to mateably couple with the first electrical contact such that the electronic device and the controls are adapted to be in electrical contact.

A multilayered floatable universal shock absorption system of safety helmet includes a main shell body, a subsidiary shell body, an elastic structure body floatably enclosed between the main shell body and the subsidiary shell body and a filling body. The upper and lower sections of the elastic structure body are respectively formed with multiple assembling sections and the main and subsidiary shell bodies are formed with multiple pivotal connection sections floatably correspondingly assembled with the assembling sections. An anchor unit is at least locally positioned between the assembling sections (or the main shell body and subsidiary shell body) in adjacency to each other. The filling body is bonded with the subsidiary shell body to form an integrated form. The structural strength of the entire assembly is enhanced to achieve multiple floatable universal cushioning, rotational torque absorption and external impact force transmission effects.

A protective football helmet is provided having a one-piece molded shell with an impact attenuation system. This system includes an impact attenuation member formed in an extent of the front shell portion by removing material from the front portion. The impact attenuation member is purposely engineered to change how the front portion responds to an impact force applied substantially normal to the front portion as compared to how other portions of the shell respond to that impact force. In one version, the impact attenuation member is a cantilevered segment formed in the front portion of the shell.

A football helmet is disclosed that includes a shell constructed of fiber reinforced epoxy resin, a thin resilient outer liner adjacent the inner shell surface, a thicker resilient middle liner and a thin resilient inner liner. The three liners are preferably fabricated from expanded polypropylene or suitable substitute having comparable resilient energy absorbing properties. The inner and outer liners are made from higher impact absorbing material than the impact absorbing material of the middle liner. The helmet also includes fitment pads, jaw pads, a face mask, and moisture absorbing cloth material.

A helmet for tracking impact including at least one sensor, a processor in communication with the sensor and a storage file in communication with the processor, the at least one sensor measures a force applied to the helmet and sends a signal to the processor indicative of the measured force. The processor receives the signal indicative of the measured force and compares the measured force to a predetermined value, wherein if the measured force exceeds the predetermined value data is sent to the storage file to record the measured force. The helmet can include an alarm system and/or an injury tracking system.

A protective helmet including an outer shell, and a liner assembly received in the outer shell and connected to the outer shell, the liner assembly defining a front portion configured to overlay a front of a head of a wearer, a rear portion configured to overlay a rear of the head of the wearer, a top portion disposed above and out of contact with a top of the head of the wearer when the helmet is worn, and two opposed side portions each configured to overlay a respective side of the head of the wearer. Each of the front, rear, side and top portions includes at least one zone where the liner assembly includes a plurality of overlapping layers.

The protective helmet, the fit pod assemblies and the respective components relates to methods, devices, and systems for improved helmet systems to enhance athletic performance by dispersing impact forces and/or improving helmet comfort and/or fit through size customization and/or conforming to contours of a wearer's head. If desired, the various fit pod assemblies can include modular features to provide a semi-custom and/or customized feel for plug and play assembly and/or retrofitting a commercially available helmet and/or other item of protective clothing.

A protective football helmet is provided having a face guard mounting system with at least one pair of opposed recessed mounting regions that ensure a low-profile mounting arrangement for a face guard to the helmet. The recessed mounting regions are formed in both the inner and outer surfaces of the helmet shell along a frontal opening in the shell. As a result of the streamlined frontal appearance provided by the face guard mounting system, the width of the face guard closely corresponds to the width of the helmet at the recessed mounting regions.

Helmets and methods for manufacturing a helmet are described. An example helmet includes a shell and a shock absorbing liner attached to the shell. The shock absorbing liner includes a cavity. The helmet a shock absorbing insert formed of a material different than the material of the shock absorbing liner. The cavity is configured to retain the shock absorbing insert.