The invention relates to a multi-step method with a number of processes and sub-processes that interact to allow for the selection, design and/or manufacture of a protective sports helmet for a specific player, or a recreational sports helmet for a specific person wearing the helmet. Once the desired protective sports helmet or recreational sports helmet is selected, information is collected from the individual player or wearer regarding the shape of his/her head and information about the impacts he/she has received while participating in the sport or activity. The collected information is processed to develop a bespoke energy attenuation assembly for use in the protective helmet. The energy attenuation assembly includes at least one energy attenuation member with a unique structural makeup and/or chemical composition. The energy attenuation assembly is purposely engineered to improve comfort and fit, as well as how the helmet responds when an impact or series of impacts are received by the helmet.

A helmet can include a helmet body comprising an energy-absorbing layer and an outer shell disposed over the energy-absorbing layer. An electronic device can be integrated with the helmet body. A first electrical contact can be formed at an exterior of the outer shell and adapted to be in electrical communication with the electronic device. A helmet visor can be coupled to the helmet body with at least one visor arm, the helmet visor comprising controls integrated within the visor. A second electrical contact can be formed at an inner surface of the at least one visor arm and adapted to be in electrical communication with the controls integrated within the visor. The second electrical contact can be adapted to mateably couple with the first electrical contact such that the electronic device and the controls are adapted to be in electrical contact.

An article to be worn on or around the head for absorbing and/or wicking perspiration. The article may include an elongated body portion and one or more extension features extending from the body portion for guiding absorption and/or evaporation of moisture. The article may be formed of a larger material adapted to provide greater coverage to a wearer's head. The article (10) is formed of: an interior layer (14) adapted to contact a source of moisture; a vertically lapped fibrous layer (12); and an exterior layer (16); wherein the fibrous layer (12) is sandwiched between the interior layer (14) and the exterior layer (16).

The present disclosure relates to flexible energy absorbing systems and body armor, helmets and protective garments incorporating flexible energy absorbing systems. A flexible energy absorbing system may comprise a first plurality of cells having a first re-entrant geometry and a second plurality of cells having a second, different geometry. The first plurality of cells and the second plurality of cells may comprise an elastomeric material.

A helmet includes a helmet body adapted to cover at least a portion of a rider's head, the helmet body including a wall portion and a vent extending through the wall portion from an exterior of the helmet body to an interior of the helmet body. The bicycle helmet also includes an adjusting assembly for adjustably securing the helmet to a user's head, the adjusting assembly including an adjusting input movable to adjust a size of the helmet, the adjusting input being positioned at least partially in the vent.

A protective helmet to be worn by a player engaged in a sport comprises a flexible outer shell and a multi-layer liner assembly disposed within the outer shell. The multi-layer liner assembly includes an inner-layer, a middle-layer and an outer-layer, and permits relative rotational movement between said layers when the helmet is worn by the player and receives an impact. The inner-layer is made from a first material with a first density and is mechanically coupled to the outer-layer without adhesive. The outer-layer is made from a second material with a second density that is greater than the first density of the inner-layer. The middle-layer is made from a third material that has a third density that is greater than the first density. The outer-layer also has a thickness that is greater than a thickness of the inner-layer and varies between a front region of the outer-layer and a crown region of the outer-layer.

IMPROVEMENTS INTRODUCED IN A CRANIAL PROTECTION CELL, formed by an outer shell (11, 20) internally coated by absorbent material (12, 12′), said material comprising a first layer (21) immediately below the shell, of closed cell foam, rigid or semi-rigid in contact with a second layer (22) of open cell viscoelastic foam, the interface between said first and second layers being provided with interdigitations comprising cavities (24) in said first layer in which protrusions (23), provided in said second layer, fit in a complementary and cooperative manner. Absorbent supporting material are further provided in the jaw region (32), maxillary regions (33, 34) and mastoid regions. When closed, the visor (37) is embedded in the corresponding opening of the cranial protection cell, and its opening occurs in two steps, the former comprising forward movement, and the latter upward rotation. The cranial protection cell (CPC) further comprises a removable chin guard (54) whose unlocking mechanism is driven by buttons (51) located on either side of the shell.

The present disclosure relates to flexible energy absorbing systems and body armor, helmets and protective garments incorporating flexible energy absorbing systems. A flexible energy absorbing system may comprise a first plurality of cells having a first re-entrant geometry and a second plurality of cells having a second, different geometry. The first plurality of cells and the second plurality of cells may comprise an elastomeric material.

The present invention is directed to a protective sports helmet including a crown energy attenuation assembly positioned within a crown region of the helmet shell. The crown energy attenuation assembly includes: a first energy attenuation element with a plurality of sidewalls arranged to form a hexagonal housing, wherein a first sidewall has a substantially planar configuration; a second energy attenuation element with a plurality of sidewalls arranged to form a hexagonal housing, wherein a first sidewall has a substantially planar configuration; and, a third energy attenuation element with a plurality of sidewalls that are arranged to form a hexagonal housing. A first crown gap is formed between the first and second energy attenuation elements. A second crown gap is formed between the second and third energy attenuation elements. A third crown gap is formed between an extent of the third and first energy attenuation elements. The crown energy attenuation assembly further includes a layer positioned adjacent to the plurality of sidewalls of the energy attenuation elements.

A helmet for tracking impact including at least one sensor, a processor in communication with the sensor and a storage file in communication with the processor, the at least one sensor measures a force applied to the helmet and sends a signal to the processor indicative of the measured force. The processor receives the signal indicative of the measured force and compares the measured force to a predetermined value, wherein if the measured force exceeds the predetermined value data is sent to the storage file to record the measured force. The helmet can include an alarm system and/or an injury tracking system.