A conformable body interface includes a body scaffold comprising a three-dimensional lattice which can be removably placed over a three-dimensional soft-tissue surface, such as a knee, elbow, spine, ankle, wrist, hip, or neck. One or more sensors are located at one or more locations on the body scaffold, and the one or more locations are selected to position the sensor near a target region on the body surface when the body scaffold is placed over the three-dimensional body surface. Typically, the sensors are positioned near a body joint to detect motion of the body joint.

A splint assembly comprising a first section with at least one compartment and one or more rigid members positioned within the at least one compartment, the one or more rigid members providing a rigid dimensional axis and at least one flexible dimensional axis; and at least one second section configured to couple with the first section, the at least one second section comprising at least one compartment and one or more rigid members positioned within the at least one compartment, so that the at least one second section has a rigid dimensional axis and at least one flexible dimensional axis; and at least one attachment member is operatively coupled to the at least one second section.

An undergarment for use with a cast tape to form a hip spica cast, such as a pantaloon-type hip spica cast. The cast includes at least one layer of a 3D spacer synthetic padding material formed into a fabric of monofilament yarns and fabricated into an anatomically correct undergarment structure for being positioned around a torso and residing directly against the skin of a hip spica cast patient.

A kit and method are presented for making a mobile injury protection device, such as a splint, for protecting an injured body part, such as a limb. The kit includes a formable object and a heating source. The heating source is used to selectively heat the formable object to an elevated temperature, molding the formable object into a required shape for the injury protection device and allowing the molded object to cool to room temperature and become hard again. The formable object may be molded on or around and be in contact with the desired body part. The heating source may include a selectively activated chemical composition, for example by adding water or air to it.

A computer-implemented method for modeling an orthopedic cast, including scanning an injured limb to extract raw body data; determining, from the extracted raw body data, a target portion data of the injured limb, the determined data representing a fine cast surface for the orthopedic cast; patterning the fine cast surface to form a ventilation structure and a blank area thereon; forming an opening gap on the blank area for assembling and disassembling the orthopedic cast; and offsetting the cast surface in parallel to thicken the orthopedic cast.

A composite material 10 for forming custom fitted orthopedic and other products. The composite material is easily formable when heated to temperatures of about two hundred degrees Fahrenheit for a time of at least six to eight minutes and then is rigid at temperatures of about one hundred thirty degrees. The composite material can be sewn and formed in complex shapes when initially heated to about two hundred degrees. Closure attachments 60 can be secured to the composite material as needed on site rather than at the manufacturing facility. The composite material can be custom fitted to a patient in situ.

The system invention describes a support and improved method of application and removal. The support, comprised of a network of flexible, non-porous, multi-lumen tubing interlaces at a plurality of junctions to form a lattice structure. Apertures designed to accommodate boney prominences also permit air or water to reach the skin underneath and encourage rapid fluid flow internally through the lattice. A hydrophobic, thermal-resistant, flowable padding layer is injected within a secondary lumen to the lattice structure, spanning its complete surface area. As a result, the breathability of the support is not affected by this padding layer because it mirrors the apertures of the lattice. At least one liquid is injected into the structure and configured to transform into a solid when acted on by an external mechanical stimulus.

Systems for immobilizing a patient are disclosed. The system includes at least one preform formed from a low melting temperature thermoplastic, the preform being configured to be formed to the anatomy of the patient, at least one frame coupled to the at least one preform, and at least one support configured to support the anatomy of the patient. The system also includes at least one lock mechanism coupled to at least one of the frame and the support and configured to couple the at least one frame to the at least one support, and at least one adjuster mechanism coupled to at least one of the at least one frame and the at least one support and configured to selectively adjust a distance between the at least one frame and the at least one support while the at least one frame is coupled to the at least one support.

A conformable body interface is fabricated using a data set representing a three-dimensional, soft tissue body surface. The conformable body interface includes a body scaffold that is divided into two or more longitudinal segments separated by axial joints. Optionally, the body scaffold is further divided into two or more circumferentially split segments separated by circumferential joints. The axial joints are circumferentially constrained by elastic bands, tabs, or similar structures and the circumferential joints are longitudinally constrained by elastic axial tethers or similar structures. In this way, the body interfaces can accommodate swelling and bending of the body surface.

The invention relates to an enveloping body for at least partially enveloping a limb, having an enclosed volume and a connection for supplying and removing fluid to the volume or from the volume, wherein the enveloping body forms an inner circumference and an outer circumference; on the enveloping body reinforcement elements are arranged that are designed to be brought into contact as a result of the removal of fluid from the volume or to increase their contact with one another as a result of the removal of liquid.