The present disclosure relates to methods for making elastomeric laminates that may be used as components of absorbent articles. In particular, discrete mechanical bonds are applied to a first substrate and a second substrate to secure elastic strands therebetween, wherein the discrete bonds are arranged intermittently along the machine direction. During the bonding process, heat and pressure are applied to the first substrate and the second substrate such that malleable materials of the first and second substrates deform to completely surround an outer perimeter of a discrete length of the stretched elastic strand. After removing the heat and pressure from the first and second substrates, the malleable materials harden to define a bond conforming with a cross sectional shape defined by the outer perimeter of the stretched elastic strand.

An apparatus for applying elastics to a running web including a crank and arm, the arm arranged to reciprocate from side to side during use and having a laydown carriage carried on the arm, the laydown carriage including at least one eyelet arranged to support an elastic strand, the assembly further including a shoe guide.

The present disclosure relates to absorbent articles comprising belts comprising one or more pluralities of tightly spaced (less than 4 mm, less than 3 mm, less than 2 mm, and less than 1 mm) and/or low decitex (less than 300, less than 200, less than 100 dtex) and/or low strain (less than 300%, less than 200%, less than 100%) elastics to deliver low pressure less than 1 psi (according to the conditions defined by the Pressure-Under-Strand Test in the Method below) under the elastics, while providing adequate modulus of (between about 2 gf/mm and 15 gf/mm), resulting in a Product Hip-to-Waist Silhouette from about 0.8 to about 1.1 and a Product Waist-to-Crotch Silhouette from about 0.8 to about 2.0 to provide for the advantages described above.

The present disclosure relates to methods for making elastomeric laminates that may be used as components of absorbent articles. Aspects of the methods for assembling elastomeric laminates may utilize elastic strands supplied from beams that may be joined with first and second substrates, and may be configured to carry out various types of operations, such as bonding and splicing operations.

The current invention concerns a method and apparatus for stretching and repitching an elastic member for attachment to a moving substrate, the elastic member being stretchable in at least a longitudinal direction and said elastic member in an essential non-stretched condition comprising an initial length along said longitudinal direction, the method comprising the steps of: (1) providing the elastic member in essentially non-stretched condition to a set of repitching members with an initial supply pitch, said set of repitching members comprising at least a first repitching member and a second repitching member, and optionally one or more repitching members arranged between said first and said second repitching member; (2) receiving said elastic members arranged in non-stretched condition between said set of repitching members, whereby the distance between the first and the second repitching member corresponds to the initial length of the elastic member; (3) moving at least said first and said second repitching members following trajectories diverging from each other, thereby stretching said elastic members arranged between the repitching members to an application length which is longer than the initial length and which corresponds to the length of said elastic member in elastically stretched condition, whereby said repitching members are moved with selectively variable velocity when transferring said elastic members to selectively vary the application pitch of said elastic member in stretched condition on said substrate, the variation of the speed of said repitching members determining the application pitch of said elastic member in stretched condition on said substrate, characterized in that during step (3), said set of elastic members are rotated around a common rotation axis while the elastic member is being stretched from the initial length to the application length.

Additionally, the invention concerns a method and apparatus for stretching and repitching an elastic member for attachment to a moving substrate whereby the elastic members are held by repitching members, which are rotated at an essentially constant rotational speed around rotation axes in trajectories, said trajectories being defined by having a different radial distance from the rotation axis to the repitching member rotating around said rotation axis at the application position where the elastic member is attached to the substrate, than at the initial position where the elastic member is received by the repitching members, thereby changing the pitch of the elastic members.

The present disclosure relates to one or a combination of an absorbent article's chassis, inner leg cuffs, outer leg cuffs, ear panels, side panels, waistbands, and belts that may comprise one or more pluralities of tightly spaced (less than 4 mm, less than 3 mm, less than 2 mm, and less than 1 mm) and/or very fine (less than 300, less than 200, less than 100 dtex) and/or low strain (less than 300%, less than 200%, less than 100%) elastics to deliver low pressure less than 1 psi (according to the conditions defined by the Pressure-Under-Strand method below) under the elastics, while providing adequate modulus of (between about 2 gf/mm and 15 gf/mm) to make the article easy to apply and to comfortably maintain the article in place on the wearer, even with a loaded core (holding at least 50 mls of liquid), to provide for the advantages described above.

An absorbent article having longitudinal cuffs of improved structure is disclosed. The improved cuffs may be elasticized by a plurality of elastic strands that are substantially greater in number, closer in spacing, lower in pre-strain, and lower in decitex, or any combination of these, as compared with those in conventional articles. This combination of features results in ruffles or gathers of cuff material joined to the elastic strands that are substantially greater in machine-direction frequency and substantially lesser in z-direction amplitude, than those in conventional articles. As a result, the cuff structure lies more closely and evenly against the wearer's skin, has an improved, more cloth-like appearance, provides improved gasketing, and provides improved wearer comfort, as compared with cuff structures in conventional articles. A method for manufacturing articles with such cuff structures, utilizing a warp beam as a supply mechanism, is also disclosed.

The present disclosure relates to absorbent articles comprising belts comprising one or more pluralities of tightly spaced (less than 4 mm, less than 3 mm, less than 2 mm, and less than 1 mm) and/or low decitex (less than 300, less than 200, less than 100 dtex) and/or low strain (less than 300%, less than 200%, less than 100%) elastics to deliver low pressure less than 1 psi (according to the conditions defined by the Pressure-Under-Strand Test in the Method below) under the elastics, while providing adequate Section-Modulus of (between about 2 gf/mm and 15 gf/mm), resulting in a Product Length-to-Waist Silhouette that is within from about −0.3 to about 0.3 of the Target Body Length-to-Waist Silhouette to make the article conform better to the body of the wearer at a lower Pressure-Under-Strand, even with a loaded core (holding at least 50 mls of liquid), to provide for the advantages described above.

The present disclosure relates to assembling elastic laminates that may be used to make absorbent article components. Methods herein may include an anvil adapted to rotate about an axis of rotation, wherein first and second spreader mechanisms adjacent the anvil roll are axially and angularly displaced from each other with respect to the axis of rotation. During the assembly process, a substrate may be advanced in a machine direction onto the rotating anvil. The first spreader mechanism stretches a first elastic material in the cross direction, and the second spreader mechanism stretches a second elastic material in the cross direction. The stretched first and second elastic materials advance from the spreader mechanisms and onto the substrate on the anvil roll. The combined and elastic materials may then be ultrasonically bonded together on the anvil to form at least one elastic laminate.

The present disclosure relates to methods for sealing absorbent cores of disposable diaper pants during the assembly process. The diaper pants may include a chassis connected with a ring-like elastic belt. Aspects of the assembly methods involve bonding a continuous length of absorbent cores between a continuous topsheet substrate and a continuous backsheet substrate advancing in a machine direction. The combined continuous topsheet substrate, continuous backsheet substrate, and continuous length of absorbent cores are then cut along a cross direction to create discrete chassis, wherein the topsheet, the backsheet, and the absorbent core of each chassis have equal longitudinal lengths. The discrete chassis are then deposited onto a first continuous elastic laminate and a second continuous elastic laminate. Opposing end regions of the absorbent cores may then be sealed by positioning a sealing layer across the topsheets of the chassis.