The present disclosure relates to elastic laminates and methods for assembling elastic laminates that may be used to make absorbent article components. Elastic laminates may include one or more reinforcement layers positioned between unstretched portions of elastic materials and substrates to which the elastic materials are bonded.

A method for applying absorbing inserts in a process for the production of pull-up diapers, includes: feeding a composite elastic web, including at least one elastic element, along a path and according to an advancing direction, conferring said composite elastic web with an application tension such that the composite elastic web has an elongation lower than a nominal maximum elongation thereof and the elastic element has a second percentage elastic elongation lower than first percentage elastic elongation corresponding to the nominal maximum elongation; applying absorbing inserts on an intermediate portion of the composite elastic web while the composite elastic web advances with said application tension, such that, once the tension is completely released, the absorbing inserts remain substantially flat and do not form substantial folds or wrinkles.

A method for manufacturing a disposable absorbent pant includes forming an elasticized multilayer web and joining a third nonwoven web to it and optionally sandwiching leg and waist elastic members between one or more layers of the elasticized multilayer web and/or the third nonwoven web to form disposable absorbent pants.

An apparatus for applying elastics to a running web including a crank and arm, the arm arranged to reciprocate from side to side during use and having a laydown carriage carried on the arm, the laydown carriage including at least one eyelet arranged to support an elastic strand, the assembly further including a shoe guide.

The methods herein relate to assembling an elastic laminate with a first elastic material and a second elastic material bonded between first and second substrates. During assembly, an elastic laminate may be formed by positioning the first and second substrates in contact with stretched central regions of the first and second elastic materials. The elastic laminates may include two or more bonding regions that may be defined by the various layers or components of the elastic laminate that are laminated or stacked relative to each other. In some configurations, a first plurality of ultrasonic bonds are applied to the elastic laminate to define a first bond density in the first bonding region, and a second plurality of ultrasonic bonds are applied to the elastic laminate to define a second bond density in the second bonding region, wherein the second bond density is not equal to the first bond density.

The methods herein relate to assembling an elastic laminate with a first elastic material and a second elastic material bonded between first and second substrates. During assembly, an elastic laminate may be formed by positioning the first and second substrates in contact with stretched central regions of the first and second elastic materials. The elastic laminates may include two or more bonding regions that may be defined by the various layers or components of the elastic laminate that are laminated or stacked relative to each other. In some configurations, a first plurality of ultrasonic bonds are applied to the elastic laminate to define a first bond density in the first bonding region, and a second plurality of ultrasonic bonds are applied to the elastic laminate to define a second bond density in the second bonding region, wherein the second bond density is not equal to the first bond density.

The present disclosure relates to methods for assembling elastomeric laminates, wherein elastic material may be stretched and joined with either or both first and second substrates. A first beam is rotated to unwind a first plurality of elastic strands from the first beam in the machine direction. The first plurality of elastic strands are positioned between the first substrate and the second substrate to form the elastomeric laminate. Before the first plurality of elastic strands are completely unwound from the first beam, a second beam is rotated to unwind the second plurality of elastic strands from the second beam. Subsequently, the advancement of the first plurality of elastic strands from the first beam is discontinued. Thus, the elastomeric laminate assembly process may continue uninterrupted while switching from an initially utilized elastic material drawn from the first beam to a subsequently utilized elastic material drawn from the second beam.

The present disclosure relates to absorbent article's chassis that may comprise one or more pluralities of tightly spaced (less than 4 mm, less than 3 mm, less than 2 mm, and less than 1 mm) and/or low decitex (less than 300, less than 200, less than 100 dtex) and/or low strain (less than 300%, less than 200%, less than 100%) elastics to deliver low pressure less than 1 psi (according to the conditions defined by the Pressure-Under-Strand Test in the Method below) under the elastics. The elastics in the chassis may be oriented parallel or transverse to the longitudinal axis.

The present disclosure relates to methods for assembling elastomeric laminates, wherein elastic material may be stretched and joined with either or both first and second substrates. First spools are rotated to unwind first elastic strands from a first unwinder in a machine direction. The first elastic strands are positioned between the first substrate and the second substrate to form an elastomeric laminate. Before the first elastic strands are completely unwound from the rotating first spools, second spools are rotated to unwind second elastic strands from a second unwinder. Subsequently, the advancement of the first elastic strands from the first unwinder is discontinued. Thus, the elastomeric laminate assembly process may continue uninterrupted while switching from an initially utilized elastic material drawn from the first spools to a subsequently utilized elastic material drawn from the second spools.

The current invention concerns a method and apparatus for stretching and repitching an elastic member for attachment to a moving substrate, the elastic member being stretchable in at least a longitudinal direction and said elastic member in an essential non-stretched condition comprising an initial length along said longitudinal direction, the method comprising the steps of: (1) providing the elastic member in essentially non-stretched condition to a set of repitching members with an initial supply pitch, said set of repitching members comprising at least a first repitching member and a second repitching member, and optionally one or more repitching members arranged between said first and said second repitching member; (2) receiving said elastic members arranged in non-stretched condition between said set of repitching members, whereby the distance between the first and the second repitching member corresponds to the initial length of the elastic member; (3) moving at least said first and said second repitching members following trajectories diverging from each other, thereby stretching said elastic members arranged between the repitching members to an application length which is longer than the initial length and which corresponds to the length of said elastic member in elastically stretched condition, whereby said repitching members are moved with selectively variable velocity when transferring said elastic members to selectively vary the application pitch of said elastic member in stretched condition on said substrate, the variation of the speed of said repitching members determining the application pitch of said elastic member in stretched condition on said substrate, characterized in that during step (3), said set of elastic members are rotated around a common rotation axis while the elastic member is being stretched from the initial length to the application length. Additionally, the invention concerns a method and apparatus for stretching and repitching an elastic member for attachment to a moving substrate whereby the elastic members are held by repitching members, which are rotated at an essentially constant rotational speed around rotation axes in trajectories, said trajectories being defined by having a different radial distance from the rotation axis to the repitching member rotating around said rotation axis at the application position where the elastic member is attached to the substrate, than at the initial position where the elastic member is received by the repitching members, thereby changing the pitch of the elastic members.