The present disclosure relates to methods for assembling elastic laminates that may be used to make absorbent article components. Particular aspects of the present disclosure involve providing a first substrate and a second substrate, the first substrate and the second substrate, each having a width in a cross direction; providing an activated elastic material; elongating the activated elastic material; and ultrasonically bonding the first substrate together with the second substrate with the elongated activated elastic material positioned between the first substrate and the second substrate.

The present disclosure relates to methods for making elastomeric laminates that may be used as components of absorbent articles. The methods and apparatuses may be configured with a plurality of elastic strands wound onto a beam, wherein one or more elastic strands comprises a spin finish. During assembly of an elastomeric laminate, the beam is rotated to unwind the elastic strands from the beam. A portion of the spin finish may be removed from the advancing elastic strand with a spin finish removal apparatus. The spin finish removal apparatus may be configured to apply detergent to an advancing elastic strand and may also wipe and/or dry the advancing elastic strand. The treated stretched elastic strand may then be connected between a first substrate and a second substrate. In some configurations, adhesive may be applied to the treated the elastic strand, the first substrate, and/or the second substrate.

A method including: a step of carrying first and second continuous webs in a carrying direction; a step of folding the continuous webs in two; a first attachment step, in which portions of first edges, which extend in the carrying direction of the continuous webs and which are to be leg holes of a worn article, are attached together intermittently in the carrying direction; a step of straightening, in a width direction, creases on one of the continuous web after the first attachment step; and a second attachment step, in which the continuous webs are attached together at least at portions along second edges opposite to the first edges, with the creases being straightened.

The absorbent article as disclosed herein has longitudinal side edges extending in a longitudinal direction and transverse front and rear end edges extending in a transverse direction. The absorbent article comprises a fluid permeable surface layer, a backsheet and an intermediate layer located between the fluid permeable surface layer and the backsheet. The surface layer has a wearer-facing portion facing the user during use. The surface layer is an air through bonded fibrous nonwoven surface layer having a basis weight of from 14 to 30 g/m2 and a density of from 20 to 90 kg/m3. The intermediate layer extends under from 70 to 100% of the wearer-facing portion of the surface layer. The intermediate layer and the surface layer have a respective elongation at 10 N/50 mm. The elongation of the intermediate layer is lower than the elongation of the surface layer.

A system for manufacturing elastic strand nonwoven panels including an unwind module, a lamination module and a folding module. Elastic strand material is fed from cores disposed on the unwind module through rollers towards the lamination module, where the elastic strand material is attached to a nonwoven web to form an elastic strand nonwoven web. At the folding module, the elastic strand nonwoven web is folded over itself by operation of plates underneath which the elastic strand nonwoven web is fed under tension.

A taped absorbent article 20 comprising a crotch channel 26 having a crotch channel bond strength, and a front channel 56 having no bond or a front channel bond strength which is weaker than the crotch channel bond strength. The front channel is at least partially superposed with the landing zone 44 on which the back ear tapes 42 can be releasably fastened. During use, the front channel can delaminate to relieve stress on the landing zone and avoid accidental detachment of the tapes 42.

An ultrasonic processing system adapted to subject a web running in a machine direction to ultrasonic processing includes a first mechanical element defined by one of an ultrasonic horn and an anvil and a second mechanical element defined by a remainder. The web placed on an outer peripheral surface of a rotary drum moves conforming to the drum in a machine direction. The first mechanical element is provided on the inner side of the drum and the second mechanical element is provided on the outer side of the drum. The first and second mechanical elements repeat a step of forward movement and a step of backward movement in a direction intersecting the machine direction across the web. In both steps, the first and second mechanical elements come in close contact with each other by the intermediary of the web and thereby subject the web to the ultrasonic processing.

A transversely extensible elastic laminar web material comprising a first and a second web material each of which defines a first and a second distal region adjacent to corresponding longitudinal side edges and a central region between the aforesaid distal regions, at least one web of elastomeric material applied to these central regions of the first and second web materials and a plurality of connection formations applied to at least one distal region of said first and second web materials and projecting from a respective longitudinal edge. In the transversely extensible elastic laminar web material, the elastomeric web material and the connection formations are interposed between said first and second web materials and are joined thereto by mechanical welds.

The present disclosure relates to methods for making elastomeric laminates that may be used as components of absorbent articles. The elastomeric laminates may include a first substrate, a second substrate, and an elastic material located between the first and second substrates. During assembly of an elastomeric laminate, a beam is rotated to unwind the elastic strands from the beam, wherein the strands may include a spin finish. First bonds are applied to bond discrete lengths of the stretched elastic strands with and between the first substrate and the second substrate, wherein the discrete first bonds are arranged intermittently along the machine direction. In addition, second bonds are applied between consecutive first bonds to bond the first and second substrates directly to each other, wherein the second bonds extend in the machine direction and may be separated from each other in a cross direction by at least one elastic strand.

A method for assembling elastic laminates includes the steps of stretching an elastic film at a spreader mechanism in the cross direction to a first elongation; advancing the elastic film from the spreader mechanism to an anvil, wherein the anvil comprises an active vacuum zone having a maximum width in the cross direction of Wv. The maximum width is divided into a first portion and a second portion, wherein the first portion is disposed in overlapping relationship with the engagement portion and inboard of the engagement portion in the cross direction and the first portion has a width in the cross direction of VZi and wherein the second portion has a width in the cross direction of VZo, and wherein a ratio of VZi is greater than to VZo is greater than 1.