A61F2013/15959

Methods and apparatuses for making elastomeric laminates with elastic strands unwound from spools on surface unwinders

The present disclosure relates to methods for assembling elastomeric laminates, wherein elastic material may be stretched and joined with either or both first and second substrates. First spools are rotated to unwind first elastic strands from a first unwinder in a machine direction. The first elastic strands are positioned between the first substrate and the second substrate to form an elastomeric laminate. Before the first elastic strands are completely unwound from the rotating first spools, second spools are rotated to unwind second elastic strands from a second unwinder. Subsequently, the advancement of the first elastic strands from the first unwinder is discontinued. Thus, the elastomeric laminate assembly process may continue uninterrupted while switching from an initially utilized elastic material drawn from the first spools to a subsequently utilized elastic material drawn from the second spools.

ABSORBENT ARTICLES AND METHODS OF MAKING

An absorbent article comprising an absorbent core sandwiched between a liquid permeable topsheet and a liquid impermeable back-sheet, and an acquisition distribution system positioned between said topsheet and said absorbent core, wherein the absorbent core comprises absorbent material selected from the group consisting of cellulose fibers, superabsorbent polymers and combinations thereof, wherein said absorbent material is contained within at least one core wrap substrate enclosing said absorbent material, and wherein a top layer of said core wrap is adhered to a bottom layer of said core wrap to form one or more channels substantially free of said absorbent material, wherein said channels have a length extending along a longitudinal axis and the absorbent core has a length extending along said longitudinal axis and wherein the length of said channels is from 10% to 95% of the length of said absorbent core and wherein said channels each follow a substantially continuous path such as from a first end of a channel to a second end of the same channel wherein the acquisition distribution system is multi-layered and comprises at least one spunbond layer and at least one meltblown layer, and wherein said acquisition distribution system is positioned between said absorbent core and said topsheet such that said spunbond and/or meltblown layers are in direct contact with said absorbent core and said topsheet.

ABSORBENT ARTICLES AND METHODS OF MAKING

An absorbent article comprising an absorbent core sandwiched between a liquid permeable topsheet and a liquid impermeable backsheet, and an acquisition distribution layer positioned between said topsheet and said absorbent core, wherein the absorbent core comprises absorbent material selected from the group consisting of cellulose fibers, superabsorbent polymers and combinations thereof, said absorbent core comprising at least one interconnected channel free of said absorbent material, wherein said channel has a length extending along a longitudinal axis and the absorbent core has a length extending along said longitudinal axis and wherein the length of said channel is from 10% to 95% of the length of said absorbent core wherein the acquisition distribution layer comprises a spunbond and/or carded nonwoven layer comprising synthetic fibers, wherein said synthetic fibers are comprised at a level of greater than 80% wt by weight of said acquisition distribution layer, and wherein said acquisition distribution layer has a basis weight of from 10 to 50 g/m2.

APPARATUSES AND METHODS FOR MAKING ABSORBENT ARTICLES WITH ELASTOMERIC LAMINATES
20220087874 · 2022-03-24 ·

The present disclosure relates to methods and apparatuses for making elastomeric laminates with deactivated regions that may be used as components of absorbent articles. The methods and apparatuses may be configured with a pattern roll and a pressing surface adjacent the pattern roll. The pattern roll may include a bonding surface and a protuberance. As the pattern roll rotates, first and second substrates are welded together between the bonding surface and the pressing surface to create bonds between the first and second substrates. As the pattern roll continues to rotate, the first and second substrates and one or more stretched elastic strands are compressed between the pressing surface and the protuberance to sever the one or more stretched elastic strands to create deactivated regions in the elastomeric laminate. The processes and apparatuses may be configured to help prevent ends of the severed elastic strands from retracting in an uncontrolled fashion.

Absorbent Article With Improved Performance
20220104974 · 2022-04-07 ·

An absorbent article having a nonwoven topsheet, a backsheet, an absorbent core disposed therebetween, and a fluid management layer disposed between the topsheet and the absorbent core is disclosed. The fluid management layer is an integrated nonwoven material having a basis weight in a range of from 40 gsm to 75 gsm and has 10 percent to about 60 percent by weight of absorbent fibers, from between about 15 percent to about 70 percent of resilient fibers, and from between about 25 percent to about 70 percent stiffening fibers. The absorbent article exhibits a third dose acquisition time of less than 10 seconds, more preferably less than 8 seconds, and most preferably less than 7 seconds, and a Rewet of no greater than 0.40 g, more preferably less than about 0.3 grams, or most preferably less than about 0.2 grams.

Absorbent Article With Improved Performance
20220104973 · 2022-04-07 ·

A disposable absorbent article is described. The disposable absorbent article has a topsheet that is a carded, air-through bonded, nonwoven; a backsheet, an absorbent core disposed between the topsheet and the backsheet, and an integrated nonwoven fluid management layer disposed between the topsheet and the absorbent core. The integrated nonwoven fluid management layer has a basis weight in a range of from 40 gsm to 75 gsm as determined by the Basis Weight method, 10 percent to about 60 percent by weight of absorbent fibers, from between about 15 percent to about 70 percent of resilient fibers, and from between about 25 percent to about 70 percent stiffening fibers as determined by the Material Composition Analysis. The absorbent article exhibits an average acquisition speed in a first gush of between about 10 seconds to about 40 seconds, when measured in accordance with the Repetitive Acquisition and Rewet method.

WATER-DISPERSIBLE FLUID ABSORBER
20220062065 · 2022-03-03 · ·

A water-dispersible fluid absorber such as a sanitary pad includes a water-dispersible top layer; a water-dispersible absorbent layer; a leakproof layer of a polyvinyl alcohol; and a water-dispersible bottom layer. The leakproof layer is bonded to the top layer and the bottom layer by ultrasonic welding. A method of manufacturing a water-dispersible fluid absorber such as a sanitary pad includes assembling a water-dispersible top layer, a water-dispersible absorbent layer, a leakproof layer of a polyvinyl alcohol and a water-dispersible bottom layer; and bonding the leakproof layer to the top layer and the bottom layer by ultrasonic welding. A further water-dispersible fluid absorber includes a cellulose-based super absorbent material, an alginate-based super absorbent material, a chitosan-based super absorbent material, and/or a polyethylene glycol-based super absorbent material. A further water-dispersible fluid absorber comprises a thick portion formed to create a raised area under the perineum. A further water-dispersible fluid absorber includes a pressure sensitive adhesive arranged in a plurality of portions.

Apparatuses and methods for making absorbent articles with elastomeric laminates

The present disclosure relates to methods and apparatuses for making elastomeric laminates with deactivated regions that may be used as components of absorbent articles. The methods and apparatuses may be configured with a pattern roll and a pressing surface adjacent the pattern roll. The pattern roll may include a bonding surface and a protuberance. As the pattern roll rotates, first and second substrates are welded together between the bonding surface and the pressing surface to create bonds between the first and second substrates. As the pattern roll continues to rotate, the first and second substrates and one or more stretched elastic strands are compressed between the pressing surface and the protuberance to sever the one or more stretched elastic strands to create deactivated regions in the elastomeric laminate. The processes and apparatuses may be configured to help prevent ends of the severed elastic strands from retracting in an uncontrolled fashion.

Shaped Nonwoven

A nonwoven fabric. The nonwoven fabric can include a first surface and a second surface and a visually discernible pattern of three-dimensional features on one of the first or second surface. Each of the three-dimensional features can define a microzone comprising a first region and a second region. The first and second regions can have a difference in values for an intensive property, and wherein in at least one of the microzones the first region exhibits a Contact Angle of greater than 90 degrees, as measured by the Contact Angle Test Method detailed herein.

LAMINATE(S) COMPRISING BEAMED ELASTICS AND ABSORBENT ARTICLE(S) COMPRISING SAID LAMINATE(S)

The present disclosure relates to one or a combination of an absorbent article's chassis, inner leg cuffs, outer leg cuffs, ear panels, side panels, waistbands, and belts that may comprise one or more pluralities of tightly spaced (less than 4 mm, less than 3 mm, less than 2 mm, and less than 1 mm) and/or very fine (less than 300, less than 200, less than 100 dtex) and/or low strain (less than 300%, less than 200%, less than 100%) elastics to deliver low pressure less than 1 psi (according to the conditions defined by the Pressure-Under-Strand method below) under the elastics, while providing adequate modulus of (between about 2 gf/mm and 15 gf/mm) to make the article easy to apply and to comfortably maintain the article in place on the wearer, even with a loaded core (holding at least 50 mls of liquid), to provide for the advantages described above.