Aspects of the present disclosure relate to methods for making tampons including primary absorbent members and secondary absorbent members. In some configurations, the tampons may be constructed with a primary absorbent member formed by a primary absorbent pad in a rolled configuration. In some configurations, the tampons may be constructed with a primary absorbent member formed by first and second primary absorbent pads positioned in a crossing configuration.

The present disclosure relates to apparatuses and methods for making tampons including primary and secondary absorbent members. During assembly, primary absorbent members, a continuous length of secondary absorbent members, and a continuous cord are advanced in a machine direction. Leading edges of the primary absorbent members are separated from each other in the machine direction by a pitch distance. Discrete secondary absorbent members are cut from the continuous length of secondary absorbent members. Leading edges of the discrete secondary absorbent members are also separated from each other in the machine direction by the pitch distance. The continuous cord is positioned on a first surface of the secondary absorbent members. And a second surface of a secondary absorbent member is positioned in contact with and in a facing relationship with a primary absorbent member. A thread is sewn through the continuous cord, the secondary absorbent member, and the primary absorbent member.

In the manufacture of a tampon, an absorbent structure composed of an absorbent material can be formed into a tampon blank. In various embodiments, a withdrawal element can be attached to the absorbent structure either before or after the absorbent structure is formed into a tampon blank. The tampon blank can then undergo a compression step which can result in the pledget of the tampon. The pledget, and resultant tampon, can have at least one linear channel and at least one non-linear channel.

There is provided a tampon pledget that includes one or more enhanced features that result in the pledget exhibiting increased bypass leakage prevention. These enhanced features may include, but are not limited to, geometry, absorption, and any combinations thereof. There is also provided one or more methods for constructing a tampon pledget having increased bypass leakage protection.

There is provided a tampon pledget that includes one or more enhanced features that result in the pledget exhibiting increased bypass leakage prevention. These enhanced features may include, but are not limited to, geometry, absorption, and any combinations thereof. There is also provided one or more methods for constructing a tampon pledget having increased bypass leakage protection.

An apparatus for applying a field of microwave energy for the processing of a material is disclosed. The apparatus comprises an elongate chamber having a longitudinal axis, a first microwave transmitting device radiatingly coupled to the elongate chamber at a first position, and a second microwave transmitting device radiatingly coupled to the elongate chamber at a second position. The first microwave transmitting device is oriented so that a first portion of the microwave energy is directed toward the longitudinal axis. The second microwave transmitting device is disposed so that a second portion of the microwave energy is directed toward the longitudinal axis. The second microwave transmitting device is coupled to the elongate chamber at a position relative to the longitudinal axis that ranges from about 30 degrees to about 150 degrees relative to the position of the first microwave transmitting device relative to the longitudinal axis.

Tampons that provide a balance of adequate absorption with sufficient expansion properties during absorption and a relatively small initial diameter for comfortable insertion are provided.

A doming tool for manufacturing absorbent tampon includes a plurality of stations made of devices for shaping a tampon pledget tip, and a hollow mandrel engaging with the stations. The stations are supported by at least one mounting plate.

There is provided a tampon pledget that includes one or more enhanced features that result in the pledget exhibiting increased bypass leakage prevention. These enhanced features may include, but are not limited to, geometry, absorption, and any combinations thereof. There is also provided one or more methods for constructing a tampon pledget having increased bypass leakage protection.

Tampons that provide a balance of adequate absorption with sufficient expansion properties during absorption and a relatively small initial diameter for comfortable insertion are provided.