A tampon pledget having a unique forming process enables a reduction in material (by weight) without reducing gram per gram absorbency and optionally improving absorbency. The tampon pledget is formed by a unique carding, cross-lapping, and needle-punching process. A tampon applicator is formed having one or more components from at least one of a sustainable material and a compostable material. A tampon applicator plunger has at least one deformed end. A tampon applicator plunger has improved strength. A tampon assembly has an improved retention force.

An apparatus for equipping tampon applicators with tampons includes an encircling guide arrangement with an entry point, at which the tampon applicators are fed into the apparatus. The apparatus furthermore includes an exit point, at which equipped tampon applicators are discharged. The apparatus furthermore includes an equipping unit arranged between the entry point and the exit point and designed for equipping tampon applicators with tampons. A multiplicity of guide units which are guided on the guide arrangement serves for transporting the tampon applicators on the guide arrangement. A guide unit conveys tampon applicators on such apparatus, and a method equips tampon applicators with tampons.

Disclosed are reusable tampon applicators, methods of use, and methods of manufacture thereof. A reusable tampon applicator comprises a cylindrical body, and a pusher for pushing a tampon through the cylindrical body during tampon application. The cylindrical body comprises a base opening at a distal end for inserting the tampon into a straight barrel connected to a convex apex at a proximal end. The convex apex comprises a slit opening for the tampon to pass through during tampon application. The slit opening extends from the proximal end to the distal end to form a full slit on a first lateral side of the cylindrical body; it further extends from the proximal end towards the distal end to form a partial slit on a second lateral side. Such reusable tampon applicators provide a hygienic and eco-friendly alternative to disposable tampon applicators.

A method for altering the appearance of molded articles is described herein. The method includes the steps of providing a plurality of articles; feeding a first article to a conveyor; transporting the first article to a treatment station; activating an activatable colorant of the first article by exposing the first article to at least one energy source, thereby causing a color change in the first article; manipulating the exposure of the first article to create a first discernable pattern in the first article; feeding a second article to the conveyor; transporting the second article to the treatment station; activating an activatable colorant of the second article by exposing the second article to the at least one energy source, thereby causing a color change in the second article; and manipulating the exposure of the second article to create a second discernable pattern in the second article.

A tampon has two pledgets or one pledget with an absorbent layer and a leak shield located therebetween. The pledgets or pledget with the absorbent layer and the leak shield are folded such that the leak shield covers a portion of the surface of at least one of the pledgets. Both pledgets or the one pledget with the absorbent layer have absorbencies that are each greater than an absorbency of the leak shield. In another embodiment of the tampon, the leak shield comprises a fluid impervious or fluid repellent material(s). In another embodiment of the tampon, the leak shield comprises of an absorbent or hydrophilic material. Yet in another embodiment, the leak shield comprises of multiple layers of materials that are hydrophilic, hydrophobic, or a combination thereof. A method of fabricating a tampon includes forming a pledget, combining a fluid-impervious polymer material with an absorbent material to define a polymer laminate, ramming the pledget and the laminate into an oven tube, and stitching the laminate to the pledget.

An apparatus for equipping tampon applicators with tampons includes an encircling guide arrangement with an entry point, at which the tampon applicators are fed into the apparatus. The apparatus furthermore includes an exit point, at which equipped tampon applicators are discharged. The apparatus furthermore includes an equipping unit arranged between the entry point and the exit point and designed for equipping tampon applicators with tampons. A multiplicity of guide units which are guided on the guide arrangement serves for transporting the tampon applicators on the guide arrangement. A guide unit conveys tampon applicators on such apparatus, and a method equips tampon applicators with tampons.

A tampon has two pledgets or one pledget with an absorbent layer and a leak shield located therebetween. The pledgets or pledget with the absorbent layer and the leak shield are folded such that the leak shield covers a portion of the surface of at least one of the pledgets. Both pledgets or the one pledget with the absorbent layer have absorbencies that are each greater than an absorbency of the leak shield. In another embodiment of the tampon, the leak shield comprises a fluid impervious or fluid repellent material(s). In another embodiment of the tampon, the leak shield comprises of an absorbent or hydrophilic material. Yet in another embodiment, the leak shield comprises of multiple layers of materials that are hydrophilic, hydrophobic, or a combination thereof. A method of fabricating a tampon includes forming a pledget, combining a fluid-impervious polymer material with an absorbent material to define a polymer laminate, ramming the pledget and the laminate into an oven tube, and stitching the laminate to the pledget.

A tampon product including an applicator with a hollow barrel portion and an ejection plunger within the barrel portion, is disclosed. One or both of the barrel portion and the ejection plunger may have a cylindrical form and be formed of a paper, and have a coating applied to the paper, wherein the coating is not predominately constituted by a material derived from petroleum. The coated paper barrel portion and/or ejection plunger may be manufactured to as to exhibit a static Relative Sliding Resistance Coefficient (CSR) no greater than 0.250 and/or a kinetic CSR no greater than 0.210, for purposes of smooth manufacturing. In combination or alternatively, the coated paper barrel portion and/or ejection plunger may be manufactured to as to exhibit a static Gripping Slip Resistance Coefficient (CGSR) no less than 0.190 and/or a kinetic CGSR no less than 0.170, for purposes of consumer satisfaction.

Disclosed are reusable tampon applicators, methods of use, and methods of manufacture thereof. A reusable tampon applicator comprises a cylindrical body, and a pusher for pushing a tampon through the cylindrical body during tampon insertion. The cylindrical body comprises a base opening at a distal end for inserting the tampon into a straight barrel connected to a convex apex at a proximal end. The convex apex comprises a slit opening for the tampon to pass through during tampon insertion. The slit opening extends from the proximal end to the distal end to form a full slit on a first lateral side of the cylindrical body; it further extends from the proximal end towards the distal end to form a partial slit on a second lateral side. Such reusable tampon applicators provide a hygienic and eco-friendly alternative to disposable tampon applicators.

Disclosed are reusable tampon applicators, methods of use, and methods of manufacture thereof. A reusable tampon applicator comprises a cylindrical body, and a pusher for pushing a tampon through the cylindrical body during tampon insertion. The cylindrical body comprises a base opening at a distal end for inserting the tampon into a straight barrel connected to a convex apex at a proximal end. The convex apex comprises a slit opening for the tampon to pass through during tampon insertion. The slit opening extends from the proximal end to the distal end to form a full slit on a first lateral side of the cylindrical body; it further extends from the proximal end towards the distal end to form a partial slit on a second lateral side. Such reusable tampon applicators provide a hygienic and eco-friendly alternative to disposable tampon applicators.