Provided is an absorbent article which includes a top sheet having extruded protrusions and a second sheet bonded to the top sheet and has adequate softness, satisfactory appearance, and yet prevents wrinkles in the top sheet along the MD. The problem is solved by a method of producing an absorbent article including forming the extruded protrusions through embossing of non-woven fabric to be a top sheet transferred by being drawn from downstream of a production line; and then bonding the non-woven fabric and a material of a second sheet in a bonding pattern formed by aligning the material of the second sheet 40 with the back face of the non-woven fabric having extruded protrusions, forming rows of plurality of top-second bonded portions at intervals in the CD in regions between the extruded protrusions adjacent each other in the MD so as to be provided across the center positions of the regions in the CD, and compressing the non-woven fabric in areas between the top-second bonded portions in the rows in the CD without welding of the non-woven fabric and the material of the second sheet.

A disposable absorbent article with a water-permeable covering sheet, a water-impermeable center sheet, and an absorbent core disposed therebetween is disclosed herein. The absorbent article includes a pair of side flaps comprising a first side flap and an opposing second side flap; each of the first and second side flaps being made from a distinct layer of material that is not an extension of the water-permeable covering sheet or the water-impermeable center sheet. The distinct layer of material is doubled over to form a first layer comprising a first layer proximal edge, and a second layer comprising a second layer proximal edge, wherein the first layer and the second layer enclose an elastic strand, and wherein the first layer is attached to the second layer.

A disposable pant may include a topsheet, a backsheet, an absorbent core disposed between the topsheet and the backsheet, and a leg gasketing system. The leg gasketing system may include an inner cuff and an outer cuff. The inner cuff may include an inner cuff folded edge and an inner cuff material edge and the outer cuff may include an outer cuff folded edge and an outer cuff material edge such that the web of material is folded laterally inward to form the outer cuff folded edge and folded laterally outward to form the inner cuff folded edge.

A nonwoven fabric for an outer sheet of an absorbent article has a liquid-impermeable sheet having moisture vapor permeability, the nonwoven fabric having a thickness direction and a planar direction, and a first surface and a second surface, the nonwoven fabric including thermoplastic resin fibers, and cellulosic fibers that are cellulosic fibers of which at least a portion form a plurality of fiber masses, the nonwoven fabric comprising a plurality of gaps that are adjacent to first regions of each of the plurality of fiber masses that are facing the first surface, wherein each of the plurality of fiber masses are not joined with the thermoplastic resin fibers.

A nonwoven fabric for an absorbent article has a plurality of first ridges and a plurality of first grooves on a first surface, each of the first ridges extending in a first direction and being provided with a first top surface including a first top section and first side surfaces, and each of the first grooves extending in the first direction; each of the first grooves of the nonwoven fabric has a plurality of second ridges and a plurality of bottom sections on the first surface, each of the second grooves being contiguous with two adjacent first ridges among the plurality of first ridges and having a second top section; the nonwoven fabric is provided with a plurality of predetermined recess units; and in each of the plurality of recess units, the fiber density of the first surface is lower than the fiber density of the first top surface.

The present invention is directed to a disposable absorbent article. The disposable absorbent article has a longitudinal centerline, a lateral centerline, an outer surface and an inner surface. The absorbent article is folded before use along the lateral direction. The disposable absorbent article comprises a liquid pervious topsheet, a liquid impervious backsheet, an absorbent core disposed therebetween, and an elasticized outer leg cuff. The elasticized outer leg cuff is disposed adjacent to a longitudinal side edge of the absorbent article. The elasticized outer leg cuff has a base and a gasket cuff supported by the base at a joint of the base to the gasket cuff. The gasket cuff is provided with elasticity and has a top gasket cuff surface, an inner cuff extending laterally inwardly from the joint and an outer cuff extending laterally outwardly from the joint. Before use of the absorbent article, the elasticized outer leg cuff is folded laterally inwardly onto the inner surface of the absorbent article such that the top gasket cuff surface faces upwardly.

A disposable absorbent article may include a topsheet, a backsheet, an absorbent core disposed between the topsheet and the backsheet, and a leg gasketing system. The leg gasketing system may include an inner cuff and an outer cuff. The inner cuff may include an inner cuff folded edge and an inner cuff material edge and the outer cuff may include an outer cuff folded edge and an outer cuff material edge such that the web of material is folded laterally inward to form the outer cuff folded edge and folded laterally outward to form the inner cuff folded edge.

A sheet-like article (1) for an absorbent article of the invention includes a plurality of absorbent units (4), each including: a long base portion (2); and water-absorbent polymer particles (3) that are fixed to a surface of first side of the long base portion (2). In the sheet-like article (1), the absorbent units (4) are arranged such that the longitudinal direction thereof is oriented in one direction. When the water-absorbent polymer particles (3) absorb a liquid, the water-absorbent polymer particles (3) swell beyond the lateral side edge portions (2s), of the long base portion (2), that extend along the longitudinal direction, and a position, in the thickness direction, of each long base portion is varied from the position thereof before absorbing the liquid.

An absorbent article (1) of the present invention includes a leg cuff (24). The leg cuff (24) has leg elastic members (25). The leg cuff (24) can be divided, by an imaginary line (IL) passing through the center (ct) between an outermost leg elastic member (25s) that is located farthest outward and an innermost leg elastic member (25i) that is located farthest inward, into a leg cuff first region (ST) that extends from the imaginary line (IL) up to and including the outermost leg elastic member (25s) and a leg cuff second region (IT) that extends from the imaginary line (IL) up to and including the innermost leg elastic member (25i). When the elongation amount of the leg cuff first region (ST) and the leg cuff second region (IT) in a natural state is defined as 0, and the elongation amount thereof in a maximally stretched state is defined as 100, the stress in the leg cuff first region (ST) is greater than the stress in the leg cuff second region (IT) when the elongation amount is 5. Moreover, the stress in the leg cuff second region (IT) is greater than the stress in the leg cuff first region (ST) when the elongation amount is 100.

An object of the present invention is to provide an elastic structure that has straightly extended ridges with excellent appearance, air permeability, and fluffy feel. The object can be attained by an elastic structure in which a first sheet material (12S) and a second sheet material (12H) are joined together to form sheet joined sections (70) by an adhesive (71) applied intermittently in an extending direction and continuously in a direction intersecting with the extending direction, resilient and elastic members (15 and 16) are fixed by the adhesive (71) to at least one of the first sheet material (12S) and the second sheet material (12H) at intersections with the sheet joined sections (70), and when the first sheet material (12S) and the second sheet material (12H) are contracted with contraction of the resilient and elastic members (15 and 16), portions of the first sheet material (12S) and the second sheet material (12H) positioned between the sheet joined sections (70) are swelled in mutually opposite directions to form ridges (80), and the sheet joined sections (70) have a width (70w) of 0.5 to 4 mm in the extending direction and spacing (70d) between the adjacent sheet joined sections (70) is 4 to 8 mm.