An absorbent article has a dome-shaped convexes protruding to a front surface side arranged on a top sheet including non-woven fabric. Grooves are formed between adjacent convexes and through-holes penetrating the top sheet in a thickness direction are provided at intervals in a circumferential direction of each of the convexes. Peripheral edge portions of the through-holes are high-density portions where constituent fibers of the nonwoven fabric are pushed to parts around the through-holes from positions corresponding to the through-holes. A part of peripheral edges of the convexes is formed by a part of the peripheral edge portions of the through-holes, and a difference between a maximum value and a minimum value of an apparent thickness is in a range of 0 to 50% of the maximum value in a portion of the top sheet excluding the peripheral edge portions of the through-holes.

In accordance with an embodiment of the disclosure, an article includes a first web and second web underlying the first web. The article further includes a bonding pattern. The bonding pattern includes a plurality of discrete bonding points and a sized spacing between each adjacent bonding point sufficient to have inscribed therein a circle having a diameter of about 1 mm to about 12 mm. The bonding pattern is located solely in one of the front end region or the back end region.

An apparatus for manufacturing a formed film includes a first forming station configured to receive a polymer web and a second forming station configured to receive the polymer web from the first forming station after the polymer web has been apertured. The first forming station has a first forming structure with a plurality of first openings configured to form a plurality of apertures in the polymer web. The second forming station includes a second forming structure with a plurality of second openings and an overlying pattern configured to form raised areas in the polymer web to create a three-dimensional formed film.

An absorbent has longitudinal and lateral centerlines, first, second, and target regions, the target region being disposed between the first second regions. Each of the first, second target regions extend laterally across the disposable absorbent article. The disposable absorbent article also has a topsheet; a backsheet; an absorbent core disposed between the topsheet and backsheet; a fluid management layer disposed between the topsheet and absorbent core; and a target zone disposed in the target region. The target zone has a first plurality of conforming features in at least the absorbent core or a combination of the absorbent core and at least one of the topsheet or fluid management layer. The absorbent article also has a long fiber network.

A method for making an extrusion coated perforated nonwoven web. The method comprises the steps of extruding a molten polyethylene coating onto a nonwoven web, and aperturing the molten polyethylene coating through heat and pneumatic pressure differential to create microperforations therein at a density of between about 35 and about 120 perforations per linear inch. The resulting microperforated nonwoven web is then thermomechanically perforated by feeding it through perforating rolls, at least one of which has raised protuberances to create macroperforations that extend through at least the polyethylene coating. The macroperforations have a density of between about 6 and about 35 perforations per linear inch. The perforated nonwoven web is useful as a topsheet for absorbent articles.

Provided are a perforated non-woven fabric and a production method thereof. The perforated non-woven fabric is formed by overlapping three-dimensional funnel-shaped openings of two perforated non-woven fabric layers. The first perforated non-woven fabric layer has a protruding portion and a recessed portion. The protruding portion has an internal space. An upper side of the second perforated non-woven fabric layer is adhered to a lower side of the recessed portion of the first perforated non-woven fabric layer. The overlapped three-dimensional funnel-shaped openings pass through the first perforated non-woven fabric layer and the second perforated non-woven fabric layer. An air flow passage is formed between continuous internal spaces of the protruding portions of the first perforated non-woven fabric layer and the second perforated non-woven fabric layer, thereby facilitating penetration of liquid and soft feces, reducing residues, enabling internal and external air flow circulation, and reducing discomfort from wetness.

A laminate web having a polymer film layer and a nonwoven layer is disclosed. The polymer film layer makes up a first side of the laminate web and the nonwoven layer makes up a second side of the laminate web. The laminate web has a plurality of first elements extending from the polymer film. The web also has a plurality of second elements such as recesses, protrusions, apertures, embossing and combinations thereof.

A process of making an absorbent article is disclosed. A liquid permeable topsheet web extending substantially continuously in a machine direction a backsheet web, and an intermediate layer are provided. The topsheet web has first and second surfaces. The backsheet web extends substantially continuously in the machine direction. The intermediate layer has a first and second surface. The topsheet and intermediate layer are aligned in a face to face relationship such that the second surface of the topsheet in in contact with the first surface of the intermediate layer and simultaneously mechanically deformed which combines the topsheet with the intermediate layer. The topsheet web and intermediate layer are nested together such that a majority of the three-dimensional protrusions formed in the topsheet web coincide with and fit together with a majority of the three-dimensional protrusions formed in the intermediate layer to provide a topsheet/intermediate layer laminate web having three-dimensional protrusions.

An absorbent article for minimizing detachment between a top sheet and absorbent body, for stably maintaining an absorption performance, while maintaining a satisfactory feel on a skin of the top sheet. The top sheet has a plurality of raised sections extended in a lengthwise direction at predetermined intervals in a widthwise direction, and a plurality of furrow sections extended in the lengthwise direction between the raised sections. The furrow section has a first recess section including a first bottom section, and a plurality of second recess sections inside the first recess section. The second recess section includes a second bottom section having a highest fiber density of the top sheet. A portion at a second surface of a top section of the raised section is not joined to an absorbent body. The second bottom section of the second recess section of the furrow section is joined to the absorbent body.

A formed film includes a first surface generally located in a first plane, a second surface generally located in a second plane parallel to and spaced from the first plane, and a third surface generally located in a third plane parallel to and spaced from the first plane and the second plane, in between the first plane and the second plane. A porous structure extends between the second surface and the third surface. A plurality of raised areas have sidewalls that extend between the first surface and the third surface, and top portions that define the first surface. The plurality of sidewalls, the porous structure, and the first plane define a plurality of gathering volumes.