A laminate web having a polymer film layer and a nonwoven layer is disclosed. The polymer film layer makes up a first side of the laminate web and the nonwoven layer makes up a second side of the laminate web. The laminate web has a plurality of first elements extending from the polymer film. The web also has a plurality of second elements such as recesses, protrusions, apertures, embossing and combinations thereof.

An apertured extrusion coated nonwoven web for use as a topsheet in an absorbent article includes a nonwoven material having a user-facing side and a garment-facing side opposite the user-facing side. The nonwoven material includes a plurality of fibers. The apertured extrusion coated nonwoven web also includes a polymer coating on the garment-facing side of the nonwoven material, the polymer coating having a basis weight of about 2 gsm to about 6 gsm, and a plurality of three-dimensional apertures that extend through the nonwoven material and the polymer coating. Each of the plurality of three-dimensional apertures includes a continuous sidewall extending from a garment-facing side of the polymer coating. The apertured extrusion coated nonwoven web has an open area of greater than 5% when subjected to a pressure of 0.6 psi.

Provided is a disposable diaper (1) which includes an absorbent member (4) and a topsheet (2). The topsheet (2) includes a first sheet (20) and a second sheet (21). Both sheets (20) and (21) are partially joined to form a plurality of joined regions (22), and the first sheet (20) has a plurality of projections (23) which protrude from the second sheet (21) toward the wearer's skin side at a portion other than the joined regions (22). The projections (23) include first projections (23A) and second projections (23B) and, when the topsheet (2) is viewed in a plan view, a second projection region (23R) is formed which includes the second projections (23B) surrounded by the plurality of first projections (23A). When the topsheet (2) is viewed in a plan view, the joined regions (22) include an inner joined region (22A1) in the second projection region (23R).

A diaper includes a liquid permeable topsheet including a patterned apertured nonwoven material. The patterned apertured nonwoven material includes a plurality of land areas in the patterned apertured nonwoven material and a plurality of apertures defined in the patterned apertured nonwoven material. At least some land areas of the plurality of land areas surround at least some apertures of the plurality of apertures. The plurality of apertures are non-homogeneous in a repeat unit such that at least two apertures of the plurality of apertures have a different size or a different shape.

In a composite sheet manufacturing device, a second roller having a plurality of first projections and a third roller are disposed so as to be adjacent to a first roller having multiple recessed areas. The outer diameters of the first and third rollers are the same size. The third roller is joined to the first roller with a first gear pair therebetween, so as to rotate at the same rotation frequency as that of the first roller. A first sheet that is fed in between the first roller and the second roller is shaped by being pushed into the recessed areas of the first roller by the first projections of the second roller. A second sheet is then superimposed onto the first sheet and is passed through the space between the first roller and the third roller, and the first and second sheets are thereby bonded to each other.

A patterned apertured web is disclosed. The patterned apertured web includes a plurality of land areas in the patterned apertured web and a plurality of apertures defined in the patterned apertured web. At least some land areas of the plurality of land areas surround at least some apertures of the plurality of apertures. The patterned apertured web has an Effective Open Area in the range of about 3% to about 30%, according to the Aperture Test herein. The plurality of apertures include a first set of apertures defining a first shape and a second set of apertures defining a second shape. The first shape is positioned within the second shape.

The present invention describes an undergarment pantiliner which is worn with a child's underwear, to aid in toilet training while protecting undergarments from soiling. The invention is directed to in particular the situation in which the child has mastered urination but continues to have challenges with controlling bowel movements. The pantiliner is made up of sheets of non-woven disposable fabric and other materials which protect the wearer's underwear from stains and/or exudates. It is meant to absorb a little wetness but let most fluid flow through while retaining excrement and exudate. Use of the item aids the child's self-confidence to believe he can transition to be fully toilet-trained by supporting his sense of independence.

Methods and tooling for making three-dimensional substrates and/or apertured substrates are provided. The three-dimensional substrates and/or apertured substrates may be used in absorbent articles, such as diapers and pants, for example. The methods and tooling may be used on an absorbent article manufacturing line.

An absorbent article comprising a liquid permeable nonwoven topsheet, a nonwoven second material that is a separate material from the topsheet, a liquid impermeable backsheet, and an absorbent core positioned intermediate the second material and the backsheet. The second material is positioned intermediate the topsheet and absorbent core and is generally planar. The topsheet comprises a plurality of recesses and raised areas, and voids are defined in the raised areas under the topsheet. A first aperture is formed in a substantially central location of the raised areas. The recesses each form a base positioned most distal from the substantially central locations of the raised areas. A second aperture is formed in the bases of the recesses. The first aperture extends through the topsheet, and the second aperture extends through the topsheet and at least partially through the second material.

An absorbent product includes a liquid permeable topsheet, a liquid impermeable backsheet, and an absorbent core enclosed between the topsheet and the backsheet. The absorbent core includes an absorbent fibrous layer, a liquid inlet foam layer, and a carrier layer, in which a transversally central region is arranged in the liquid inlet foam layer. The transversally central region extends along the entire longitudinal length of the absorbent core and includes a plurality of slits arranged in a pattern, wherein the slits are dilated slit openings in a part of the central region within an intermediate portion of the absorbent core, and the slits are non-dilated slits in parts of said central region within one or both of front and rear portions of the absorbent core.