Three-dimensional laminates and methods for making the same are provided. The three-dimensional laminates may be apertured and may have welds between various substrates. The three-dimensional laminates may be used in absorbent articles, such as diapers and pants, for example, as topsheets, as topsheets and acquisition layers, or as outer cover materials, for example. The three-dimensional laminates may be produced on an absorbent article manufacturing line.

A nonwoven fabric for an outer sheet of an absorbent article has a liquid-impermeable sheet having moisture vapor permeability, the nonwoven fabric having a thickness direction and a planar direction, and a first surface and a second surface, the nonwoven fabric including thermoplastic resin fibers, and cellulosic fibers that are cellulosic fibers of which at least a portion form a plurality of fiber masses, the nonwoven fabric comprising a plurality of gaps that are adjacent to first regions of each of the plurality of fiber masses that are facing the first surface, wherein each of the plurality of fiber masses are not joined with the thermoplastic resin fibers.

A patterned apertured web includes a plurality of first arrays forming a first zone in the patterned apertured web. At least some of the first arrays include a first plurality of land areas and a first plurality of apertures. At least some of the first plurality of land areas surround at least some of the first plurality of apertures. The first plurality of apertures of the first zone have a plurality of Interaperture Distances, according to the Aperture Test. The Interaperture Distances of the first zone have a first distribution having a first mean and a first median. The first mean is greater than the first median by at least 4%.

Methods and tooling for making three-dimensional substrates and/or apertured substrates are provided. The three-dimensional substrates and/or apertured substrates may be used in absorbent articles, such as diapers and pants, for example. The methods and tooling may be used on an absorbent article manufacturing line.

Three-dimensional laminates and methods for making the same are provided. The three-dimensional laminates may be apertured and may have welds between various substrates. The three-dimensional laminates may be used in absorbent articles, such as diapers and pants, for example, as topsheets, as topsheets and acquisition layers, or as outer cover materials, for example. The three-dimensional laminates may be produced on an absorbent article manufacturing line.

A disposable absorbent article having a topsheet, a backsheet, and an absorbent core disposed therebetween is described. The topsheet has an array of apertures forming apertured indicia. The array of apertures includes a first plurality of apertures having a first aspect ratio; a second plurality of apertures having a second aspect ratio and a first Absolute Feret Angle; and a third plurality of apertures having a third aspect ratio and a second Absolute Feret Angle, wherein the first Absolute Feret Angle and the second Absolute Feret Angle are different, and wherein the first aspect ratio is less than the second and third aspect ratios.

A diaper includes a liquid permeable topsheet including a patterned apertured nonwoven material. The patterned apertured nonwoven material includes a plurality of land areas in the patterned apertured nonwoven material and a plurality of apertures defined in the patterned apertured nonwoven material. At least some land areas of the plurality of land areas surround at least some apertures of the plurality of apertures. The plurality of apertures are non-homogeneous in a repeat unit such that at least two apertures of the plurality of apertures have a different size or a different shape.

A patterned apertured web is disclosed. The patterned apertured web includes a plurality of land areas in the patterned apertured web and a plurality of apertures defined in the patterned apertured web. At least some land areas of the plurality of land areas surround at least some apertures of the plurality of apertures. The patterned apertured web has an Effective Open Area in the range of about 3% to about 30%, according to the Aperture Test herein. The plurality of apertures include a first set of apertures defining a first shape and a second set of apertures defining a second shape. The first shape is positioned within the second shape.

Methods and tooling for making three-dimensional substrates and/or apertured substrates are provided. The three-dimensional substrates and/or apertured substrates may be used in absorbent articles, such as diapers and pants, for example. The methods and tooling may be used on an absorbent article manufacturing line.

A patterned apertured web is disclosed. The patterned apertured web includes a plurality of land areas in the patterned apertured web and a plurality of apertures defined in the patterned apertured web. At least some land areas of the plurality of land areas surround at least some apertures of the plurality of apertures. The patterned apertured web has an Effective Open Area in the range of about 3% to about 30%, according to the Aperture Test herein. The patterned apertured web has a plurality of Interaperture Distances, according to the Aperture Test herein. The Interaperture Distances have a distribution having a median and a mean, wherein the mean is different than the median. The plurality of apertures include a first set of apertures defining a first shape and a second set of apertures defining a second shape. The first shape is positioned within the second shape.