Pulpless absorbent cores and methods of manufacture are disclosed. A first method for forming an absorbent core may comprise advancing a carrier sheet on a foraminous forming surface in a machine direction, the foraminous forming surface having a width extending in a cross-machine direction, creating a pressure differential across the forming surface, applying a first adhesive onto the carrier sheet, advancing the carrier sheet within a particulate material delivery chamber, and dispensing particulate material from a particulate material inlet within the particulate material delivery chamber to deposit the particulate material onto the first adhesive, wherein the particulate material inlet has a width that is between 25% and 75% of the foraminous forming surface width, and wherein the particulate material is delivered from the particulate material inlet at less than 900 meters per minute.

A production method includes a surface-crosslinking step of heating a mixture of a surface-crosslinking agent and a particulate dried polymer obtained with an acid group-containing unsaturated monomer as a main component. A moisture content of the particulate dried polymer is not greater than 15% by mass. A heating device including a rotary container and a plurality of heating tubes that are located within the rotary container, extend in an axial direction of the rotary container, and rotate together with the rotary container, is used in the surface-crosslinking step. The heating device includes a means for introducing and discharging a gas into and from the rotary container.

The present invention discloses an absorbent article for attachment to the interior of a child potty/bed pan or to be worn on an user. The absorbent article composes an absorbent core, first absorbent channel layer, intermediate channel layer and top permeable layer composes made up of permeable materials and further includes a material capable of converting a liquid substance to a gel-like substance. Specifically, regions of the absorbent core first absorbent channel layer and intermediate channel layer may include a super absorbent polymer (SAP) material such as hydrogel, sodium polyacrylate, polyacrylate absorbents, or a biodegradable material such as a powder corn starch or wheat mixture or a combination of super absorbent polymer (SAP) and a biodegradable material.

An absorbent core (28) for use in an absorbent article (20) having a high loft central layer (43) between a top layer and a bottom layer and superabsorbent particles (SAP) at least partially distributed within the high loft layer. The superabsorbent polymer particles have a time to reach an uptake of 20 g/g (SAP T20) of less than 220 s, and/or the absorbent core has a time to reach an uptake of 15 g/g (Core T15) of less than 200 s, and/or the absorbent core has a permeability (core K20) of more than 6.0×10.sup.−8 cm.sup.2. These properties are measured according to the K(t) Test Method as described in the application.

The present disclosure relates to fluid absorbent cores including at least one absorption layer, the layer including at least 80% by weight of water-absorbent polymer particles, 0 to 10% by weight of an adhesive and from 0 to 10% by weight of fibrous material, wherein the water-absorbent polymer particles within the absorption layer are water-absorbent polymer particles having a vortex of 40 s or less and having a roundness of 0.79 to 0.85 and/or a CRC of 38 g/g to 85 g/g.

The present invention relates to a method and apparatus for forming a composite structure, preferably for use in an absorbent structure used within the personal hygiene industry, such as for instance feminine hygiene garments, baby diapers and pants and adult incontinence garments. The present invention preferably provides a method and apparatus for depositing and positioning particulate materials in a desired pattern onto a moving carrier layer. The method allows accurate forming of a pattern of particulate material clusters at high production speed having improved attachment properties, with reduced raw material usage and relative low cost. The present invention foresees in the need for improved thin, flexible, lightweight absorbent structure having optimal absorption, distribution and retention.

An absorbent core comprising a front portion; a back portion; a middle portion positioned between the front portion and the back portion; and a longitudinal axis extending along a length of said core and crossing said front, middle and back portions, the absorbent core having a width extending perpendicular to said length and a perimeter comprising at least two opposing ends and at least two opposing sides positioned between said ends, said core being a multi-layer core comprising at least two distinct core layers, wherein a first core layer comprises a first concentration of super absorbent polymer therein and a second core layer comprises a second concentration of super absorbent polymer therein said first and second concentrations being different, wherein at least said first core layer comprises one or more channels, said channel(s) being continuous and interconnected at least along the length and the width of said core such that at least two channel portions extending along said length are in fluid communication via a connecting channel portion positioned proximal to said back portion.

An embodiment of the present invention provides a water-absorbing sheet which, with respect to urine having a wide range of salt concentrations (mass %) including 0, has a favorable liquid absorption speed and favorable re-wet, and which has good comfortability for users, including infants, whose urine tends to change in salt concentration due to a change in the user's physical condition. In a water-absorbing sheet (10), a first particulate water-absorbing agent (12a) and a second particulate water-absorbing agent (12b) are localized, the first particulate water-absorbing agent (12a) has a gel permeation rate (GPR) which differs by 10 or more from that of the second particulate water-absorbing agent (12b), and the gel permeation rate of the second particulate water-absorbing agent (12b) is 50 or less.

A device for the jellification/absorption of a water-based fluid, said device comprising a) at least one member comprising at least one absorption material and at least one jellifying agent, and b) at least one container, wherein the at least one jellifying agent is adapted to react with the water-based fluid to form a gel; wherein the at least one member is contained within the at least one container, and wherein the at least one container is made, at least in part, of a water-soluble material. A method for the manufacture of the device and a use of the device.

Disclosed are water-absorbing resin particles having a repulsion rate represented by Formula (1) of 5% or more:

(h.sub.3h.sub.2)/h.sub.1100 (%) (1) wherein in Formula (1), when a cylinder with an inner diameter of 25.4 mm, which has a mesh-like bottom onto which 0.2 g of the water-absorbing resin particles are sprinkled, is placed in a container having ion exchange water in an amount of 30 times a mass of the water-absorbing resin particles such that the water-absorbing resin particles absorb the ion exchange water, h.sub.1 represents a free swelling height (mm) of the water-absorbing resin particles after 1 minute from initiation of the water absorption, h.sub.2 represents a height (mm) of the water-absorbing resin particles after a load of 1.310.sup.3 Pa is applied to the water-absorbing resin particles for 1 minute after 1 minute from initiation of the water absorption, and h.sub.3 represents a height (mm) of the water-absorbing resin particles after 1 minute from release of the load. applied when measuring h.sub.2.