A thermoplastic multi-layer golf ball has a core center including a first thermoplastic material, a core layer including a second thermoplastic material, and a cover including a third thermoplastic material. The core center has a diameter of 21-29 mm and a surface Shore D hardness H1 of less than about 50. The core layer is at least about 5 mm thick with an outer surface Shore D hardness H2 of more than about 50. The cover has an outer surface Shore D hardness H3 of more than about 60. H3 is up to about 20 Shore D units higher than H2, and H2 is up to about 10 Shore D units higher than H1. The core layer has a specific gravity that is at least 0.1 g/cm.sup.3 greater than the specific gravity of the core center.

In a multi-piece solid golf ball having a core, an intermediate layer encasing the core and a cover which encases the intermediate layer and has numerous dimples on an outside surface thereof, the intermediate layer is formed of a resin material, the cover is formed of a urethane resin material, the core has a diameter of at least 38.0 mm, the core has a deflection when compressed under a final load of 1,275 N (130 kgf) from an initial load of 98 N (10 kgf) of at least 3.9 mm, the core has a center and a surface such that the value obtained by subtracting the JIS-C hardness at the core center from the JIS-C hardness at the core surface is at least 15, the sphere obtained by encasing the core with the intermediate layer (intermediate layer-encased sphere) has a surface hardness on the Shore D hardness scale of at least 69, the ball has a surface hardness on the Shore D hardness scale of 62 or less, and the (intermediate layer thickness)/(core diameter) value is from 0.025 to 0.043, the (cover thickness)/(core diameter) value is from 0.014 to 0.027.

In a multi-piece solid golf ball having a core, an envelope layer, an intermediate layer and a cover, the core, an intermediate layer-encased sphere and the ball have surface hardnesses which satisfy a specific relationship, and the envelope layer, the intermediate layer and the cover have thicknesses which satisfy a specific relationship. Also, the core has a hardness profile in which the hardnesses at the core surface, core center, a position 5 mm from the core center, and a position midway between the surface and center of the core satisfy specific relationships. This golf ball, when used by mid- and high-level amateurs, enables the golfer to maintain an adequate distance on shots with a driver and achieve a good distance on iron shots, has a good spin performance on approach shots and has a good feel on impact. In addition, the ball has an excellent scuff resistance when struck with a grooved wedge.

Methods for making multi-piece golf balls comprising at least one component made of ethylene-propylene diene copolymer (EPDM) rubber and the resulting balls are provided. The multi-piece golf ball includes a cover, preferably a dual-cover having inner and outer cover layers. The outer cover is preferably made of a liquid rubber composition based on liquid EPDM rubber. In one version, the ball sub-assembly is dipped in a bath containing liquid EPDM rubber to form the outer cover. In another version, a casting method is used and the liquid EPDM rubber is dispensed into mold cavities to form the outer cover. The inner core of the ball may be made of polybutadiene rubber and the outer core layer may be made of EPDM rubber. The resulting golf ball has high resiliency, a soft feel, and good weatherability.

A golf ball includes a core, a mid layer, and a cover. An amount of compressive deformation C3 of the golf ball can be not less than 2.80 mm. The golf ball can satisfy the following mathematical formulas (1) and (2):

C1>(124.8−Hs)/11.5   (1)

C2−C1≥(−1/6*C1+(68−H2)/20+(5−Hd)/ 100)*T2   (2), where

C1 is an amount of compressive deformation (mm) of the core,

C2 is an amount of compressive deformation (mm) of a sphere including the core and the mid layer,

Hd is Hs−Ho,

Ho is a hardness (Shore C) of a center the core,

Hs is a hardness (Shore C) of a surface of the core,

H2 is a hardness (Shore D) of the mid layer, and

T2 is a thickness (mm) of the mid layer.

In a multi-piece solid golf ball having a core formed of a rubber composition, an intermediate layer formed of a polyurethane material and a cover, the ball satisfies the following condition: surface hardness of ball≤surface hardness of intermediate layer-encased sphere. When the ball is struck with a driver at a head speed of 40 m/s, the sum of the time t1 required from contact initiation between the driver and ball for deformation of the ball to reach a maximum value and the time t2 required from the state of maximum ball deformation for the ball and driver clubface to separate is at least 685 microseconds, and the ratio t2/t1 is at least 1.35, and the core has a specific hardness profile. This ball has an excellent flight performance when hit by low or moderate head-speed golfers, is receptive to spin on approach shots and has a good, soft feel at impact.

In a golf ball having a core, envelope layer, intermediate layer and cover, the (core diameter)/(ball diameter) value falls within a particular range, the core has a specific hardness profile, and the Shore C hardness relationships among the core center and surface hardnesses and the surface hardnesses of the envelope layer-encased sphere, intermediate layer-encased sphere and ball satisfy the following conditions:

core surface hardness<surface hardness of envelope layer-encased sphere<surface hardness of intermediate layer-encased sphere>ball surface hardness,  (1)

(surface hardness of envelope layer-encased sphere)−(core center hardness)≥28.  (2)

Also, the envelope layer, intermediate layer and cover have respective thicknesses which satisfy the condition:

cover thickness<intermediate layer thickness  (3)

cover thickness<envelope layer thickness  (4)

envelope layer thickness≥0.8 mm.  (5)

This ball enables mid-level and skilled amateur golfers to achieve superior distances on driver shots and on iron shots, and moreover has a soft yet good feel at impact.

Compositions including a hardness agent and a water releasing agent and golf ball cores made from such compositions having a tailored hardness gradient are disclosed. The type and concentration of the components in the composition, including a hardness agent and a water releasing agent, affect the hardness, hardness gradient, and compression of cores made from the composition and, thus, can be used to produce a golf ball having desirable performance characteristics.

An object of the present invention is to provide a golf ball traveling a great flight distance and having a good shot feeling and durability on driver shots. The present invention provides a golf ball comprising a core, at least one intermediate layer covering the core and a cover covering the intermediate layer, wherein the core is formed from a core rubber composition containing (a) a base rubber containing a polybutadiene, (b) an α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms and/or a metal salt thereof as a co-crosslinking agent, (c) a crosslinking initiator, and (d) a terpene-based resin, and a material hardness (Hm) of the intermediate layer and a material hardness (Hc) of the cover satisfy an equation of Hm≤Hc.

A rubber composition for golf balls includes (a) a base rubber, (b) a co-crosslinking agent which is an α,β-unsaturated carboxylic acid and/or a metal salt thereof, (c) a crosslinking initiator, (d) an alcohol and (e-1) an organosulfur, and the amount of component (d) is from 0.1 to 10 parts by weight per 100 parts by weight of the base rubber (a) and the organosulfur of component (e-1) is alkylphenoldisulfide polymers represented by the specific chemical formula. When the rubber composition is used in a golf ball having a core and a cover of one or more layers encasing the core, by setting the hardness difference in the core interior hardness profile to a large value while maintaining a desired core hardness, low spin properties can be manifested on golf ball shots, enabling the flight performance of the ball to be improved.