A prosthetic head for a femoral component has a metal shell with a tapered cavity. The shell has a part-spherical outer surface defining an inner portion terminating in an open end. A polymeric material completely fills the inner portion of the hollow shell extending from an inner surface of the shell to the open end. The polymeric material includes a conically tapered socket centered about the polar axis intermediate ends of the open end wherein the shell is a hollow titanium shell having an inner surface with a porous structure for receiving a portion of the polymeric material. The hollow titanium shell inner surface has at least one rib extending inwardly toward the conically tapered socket.

An orthopaedic implant can replace a joint in a patient. The orthopaedic implant includes a first component having a first component surface and a second component having a second component surface. The first component surface and the second component surface mate at an interface. The first component surface includes a metal substrate, a nanotextured surface, a ceramic coating, and a transition zone. The nanotextured surface is disposed directly upon the metal substrate and has surface features in a size of 10.sup.−9 meters. The ceramic coating conforms to the nanotextured surface and includes a plurality of bio-active sites configured to attract and retain calcium and phosphorous cations. The transition zone is disposed between the metal substrate and the ceramic coating. The transition zone includes a concentration gradient transitioning from the metal substrate to the ceramic coating and there is no distinct interface between the metal substrate and the ceramic coating.

An apparatus, system, and method for determining a position of a hip prosthesis in a bone of a patient includes determining a set of contact points between a femoral head of a femoral prosthesis and a cup liner of an acetabular cup to be implanted into a patient based on a mechanics model. The mechanics model is indicative of mechanical motion of a hip exhibited during performance of a set of ADL or at corresponding functional positions of the patient. In some embodiments, a mathematical model may be generated based on a plurality of sets of contact points determined using the mechanics model and subsequently used to determine a resultant set of contact points.

A system and method for improving assembly of a modular prosthesis, particularly a femoral stem. The system and method may include implementation of assembly systems for modular prosthesis having one or more intermediate components between a pair of “end components” such as a stem and a head. Grip structures are provided on non-aligned assembly axes and holders are used for each phase to engage appropriate grip structures for joinder of components having aligned assembly axes.

A device, for example a medical implant, and a method of making the same, the device having a metal or metal alloy substrate, for example cobalt chrome, and a diffusion hardened metallic surface, for example a plasma carburized surface, contacting a non-diffusion hardened surface or a diffusion hardened surface having a diffusion hardening species different from that of the opposing surface.

A femoral prosthesis system for an orthopaedic hip implant and method of use is disclosed. The prosthesis system includes a femoral stem component that includes a core body and a casing that encases the core body. The casing can be additively manufactured such that the core body defines a predetermined orientation in the core body among a plurality of permissible predetermined orientations. The femoral stem component can further include a neck and a trunnion that extends from the neck. The neck can extend out with respect to the core body at a predetermined angle within a range of permissible predetermined angles.

Apparatus and Method for Hip Surgery. An adjustable trial femoral head (400) for assessing anteversion of an acetabular cup relative to a pelvis of a patient are described. The adjustable trial femoral head comprises a spherical body (402) having a bore extending along a polar axis of the spherical body and configured to receive a free end of a femoral neck. A visual alignment guide (420) is mounted on the at least partially spherical body and the orientation of the visual alignment guide relative to the spherical body is adjustable.

A CAS system and method for guiding an operator in inserting a femoral implant in a femur as a function of a limb length and orientation of the femoral implant with respect to the femur, comprising a reference tool for the femur, a registration tool, a bone altering tool and a sensing apparatus. A controller is connected to the sensing apparatus to: i) register a frame of reference of the femur by calculating surface information provided by the registration tool as a function of the position and orientation of the registration tool provided by the sensing apparatus, and/or retrieving in a database a model of the femur; ii) calculate a desired implant position with respect to the frame of reference as a function of the limb length; and iii) calculate a current implant position and orientation in relation to the desired implant position with respect to alterations being performed in the femur with the bone altering tool, as a function of the position and orientation of the bone altering tool provided by the sensing apparatus and of a digital model of a femoral implant provided by the database. The database is connected to the controller for the controller to store and retrieve information relating to an operation of the controller. The computer-assisted system may be used to guide an operator in inserting a pelvic implant in an acetabulum as a function of an orientation of the pelvic implant with respect to the pelvis.

A hip/shoulder prosthesis includes: a head component; a metaphyseal component; a diaphyseal nail, and a locking device. The head component includes: a front face and rear face; with a bore, and first and second shaped recesses in the rear face. The metaphyseal component includes: a central transverse aperture at an angle to the metaphyseal component's axis; a first end configured for threaded engagement within the bore of the head component; and a longitudinal hole that begins at the second end, transects the transverse aperture and reaches the first end, to receive the locking device. The diaphyseal nail is inserted in the femoral or humeral canal, and includes: fastening apertures that receive corresponding screws for fastening the diaphyseal nail to the femur or humerus; a portion configured to he received within, and engage, the transverse aperture of the metaphyseal component, and a transverse hole configured to receive the locking device.

Once variation of a system includes: a femoral head including a shank configured to seat on a neck of a femoral stem component installed on a femur, a spherical shell arranged over the shank, force sensors configured to output force data representing forces acting on the spherical shell, and inertial sensors configured to output orientation data representing orientations of the femoral head; a reference module configured to couple to a pelvis of a patient and output reference orientation data representing orientations of the pelvis; and a controller configured to access the force data, the orientation data, and the reference orientation data, calculate orientations of the femoral head relative the pelvis, and based on the orientations of the femoral head and the force data, calculate a force versus angular orientation curve representing forces exerted on the femoral head by the pelvis over a range of motion of the femur.