Methods of forming front and back waist gasketing elements on an absorbent article are provided. The methods include the steps of providing a web of chassis material and waist gasketing elements, each having a first transverse edge, a second transverse edge, a top and bottom layer. The methods further include bonding the top and bottom layers in closure bond regions, and joining the waist gasketing elements to the chassis to form a strip of final articles. The methods include dividing the strip of final articles between the first and second transverse edges such that a cut separates two final articles, a leading article and a trailing article, wherein each cut is disposed within a closure bond region, forms a back waist edge of the leading article and a front waist edge of the trailing article; and forms an outboard lateral edge of a back waist gasketing element on the leading article and an outboard lateral edge of a front waist gasketing element on the trailing article.

An absorbent article is described that includes leg elastics that form the outermost edges of the product. The leg elastics can include an increased number of elastomeric strands and can extend outboard of the chassis. In this manner, the leg elastics can form a proper seal with the legs of the wearer without interference and can be visually inspected by a caregiver. Placing the leg elastics outboard of the chassis also provides for an efficient manner of producing the garment by attaching multiple elastic components to the garment along a vertical bonding seam.

A disposable wearable article includes an elastic film stretchable structure in which an elastic film is laminated between a first sheet layer and a second sheet layer. The first sheet layer and the second sheet layer are bonded to each other through holes passing through the elastic film with many bonded portions arranged at intervals. A region having the elastic film stretchable structure includes a stretchable region that elastically stretches and contracts together with the elastic film. The stretchable region includes a plurality of elastic films disposed so as to have an overlapping portion. The number of laminated layers of the elastic film in a region located in an intermediate portion of the stretchable region in an orthogonal direction (XD) orthogonal to a stretchable direction (ED) is different from that in each of second regions adjacent to both sides of the first region.

An apparatus for manufacturing an elastic composite structure for an absorbent sanitary product includes an anvil with weld pattern comprising at least one anchoring region and at least one deactivating region. The anchoring region includes anchoring welds that form anchoring bonds that fuse facing web layers and anchor elastic thread(s) in position relative to the facing web layers. The deactivating region includes a break bar constructed to sever the thread(s). A method of manufacturing the elastic composite structure includes positioning a tensioned elastic thread between web layers, fusing the web layers to form an anchored zone that includes anchoring bonds that fuse the web layers and anchor the tensioned elastic thread therebetween, and cutting the thread to form a deactivated zone between adjacent portions of the anchored zone that is free of tensioned threads. The method further includes fusing the web layers within the deactivated zone.

Disclosed are compositions, devices, systems and fabrication methods for stretchable composite materials and stretchable electronics devices. In some aspects, an elastic composite material for a stretchable electronics device includes a first material having a particular electrical, mechanical or optical property; and a multi-block copolymer configured to form a hyperelastic binder that creates contact between the first material and the multi-block copolymer, in which the elastic composite material is structured to stretch at least 500% in at least one direction of the material and to exhibit the particular electrical, mechanical or optical property imparted from the first material. In some aspects, the stretchable electronics device includes a stretchable battery, biofuel cell, sensor, supercapacitor or other device able to be mounted to skin, clothing or other surface of a user or object.

An absorbent article having a longitudinal centerline, a front region, a crotch region, and a back region. The absorbent article has a main portion, a side portion, and a waist portion. The waist portion has a belt portion that has a front belt portion having elastomeric material and a back belt portion having elastomeric material. The front belt portion has a first elastic section and a second elastic section, each section having force zones. The back belt portion has a third elastic section and a fourth elastic section, each section having force zones. The force zones in the portions alternate between a high force zone and a low force zone in at least one belt portion.

An absorbent article includes a chassis comprising a topsheet, a backsheet, and an absorbent core disposed between the topsheet and the backsheet, and at least one elastically elongatable panel joined to the chassis. The elastically elongatable panel includes a stretch laminate having layers that are joined by ultrasonic bonding. The stretch laminate has at least one cover layer, an elastomeric film attached to the cover layer, the elastomeric film having two surfaces and a skin on at least one of the surfaces. The stretch laminate has at least one anchoring zone and at least one stretch zone. A portion of the skin is located in the anchoring zone and has a plurality of wrinkles, and the wrinkles have furrows.

An absorbent article for personal hygiene such as a diaper, or training pant, or incontinence insert, the absorbent article comprising: a liquid permeable topsheet; a liquid impermeable backsheet; an absorbent core interposed between said topsheet and said backsheet, together forming an absorbent article chassis having a front edge, a back edge and oppositely disposed side edges connecting said front and back edges and running along a longitudinal axis y; an elastic-material-com prising component selected from the group consisting of: one or more cuffs extending substantially parallel to said side edges comprising one or more elastic elements; one or more transversal barriers extending substantially perpendicular to the longitudinal axis y and along said front and/or back edges, said transversal barriers comprising one or more elastic elements; one or more, preferably at least two, side panels comprising one or more elastic elements, said side panels being joined to said chassis about a proximal end thereof and having a distal end extending away from said chassis along a transverse axis x being substantially perpendicular to said longitudinal axis y; one or more elastic waistbands positioned adjacent said front and/or back edges comprising one or more elastic elements; and combinations thereof; and a detection device that can be removably attached to the absorbent article, wherein the elastic elements comprise a conductive material and/or coating and are in electrical communication with said detection device arranged to provide a signal upon a change in resistance or capacitance in response to a change in extension of said elastic element(s) (107).

The disclosure relates to absorbent articles having a front belt and a rear belt, each comprising a central zone and first and second peripheral zones, the zones extending substantially in transverse direction of the absorbent article. The at least first belt provides improved fit in the low motion zone of a wearer while being able to adapt easily to the motion of the wearer outside the low motion zone.

An absorbent article for wearing about the lower torso of a wearer includes a first waist region having a first waist edge, a second waist region having a second waist edge, and a crotch region disposed between the first and second waist regions. The article further includes a first longitudinal edge, a second longitudinal edge, and a chassis having a topsheet, a backsheet, and an absorbent core disposed between the topsheet and backsheet. A waist gasketing element is joined to the chassis and disposed in one of the first waist region or the second waist region. The waist gasketing element has a top layer and a bottom layer, an inboard lateral edge and an outboard lateral edge, and first area, A1. The top layer is bonded to the bottom layer in a closure bond region by a closure bonding technique. The closure bond region has an aggregate closure bond area, BA, which is at least about 10% of the first area, A1.