An absorbent article includes a longitudinal axis extending in a longitudinal direction of the article, a liquid permeable topsheet, a liquid impermeable backsheet, and an absorbent core disposed between the topsheet and backsheet. The absorbent core includes a combination of superabsorbent polymer and cellulose fibers. The article further includes an acquisition-distribution layer; and at least one channel positioned within a layer located between the topsheet and the backsheet, the at least one channel being substantially free of fibers and superabsorbent polymer. An indentation occurs in at least one of the topsheet and the backsheet that correspond to the at least one channels when the article is loaded with fluid.

The methods herein relate to assembling an elastic laminate with a first elastic material and a second elastic material bonded between first and second substrates. During assembly, an elastic laminate may be formed by positioning the first and second substrates in contact with stretched central regions of the first and second elastic materials. The elastic laminates may include two or more bonding regions that may be defined by the various layers or components of the elastic laminate that are laminated or stacked relative to each other. In some configurations, a first plurality of ultrasonic bonds are applied to the elastic laminate to define a first bond density in the first bonding region, and a second plurality of ultrasonic bonds are applied to the elastic laminate to define a second bond density in the second bonding region, wherein the second bond density is not equal to the first bond density.

The methods herein relate to assembling an elastic laminate with a first elastic material and a second elastic material bonded between first and second substrates. During assembly, an elastic laminate may be formed by positioning the first and second substrates in contact with stretched central regions of the first and second elastic materials. The elastic laminates may include two or more bonding regions that may be defined by the various layers or components of the elastic laminate that are laminated or stacked relative to each other. In some configurations, a first plurality of ultrasonic bonds are applied to the elastic laminate to define a first bond density in the first bonding region, and a second plurality of ultrasonic bonds are applied to the elastic laminate to define a second bond density in the second bonding region, wherein the second bond density is not equal to the first bond density.

The present disclosure relates to methods for assembling elastomeric laminates, wherein elastic material may be stretched and joined with either or both first and second substrates. A first beam is rotated to unwind a first plurality of elastic strands from the first beam in the machine direction. The first plurality of elastic strands are positioned between the first substrate and the second substrate to form the elastomeric laminate. Before the first plurality of elastic strands are completely unwound from the first beam, a second beam is rotated to unwind the second plurality of elastic strands from the second beam. Subsequently, the advancement of the first plurality of elastic strands from the first beam is discontinued. Thus, the elastomeric laminate assembly process may continue uninterrupted while switching from an initially utilized elastic material drawn from the first beam to a subsequently utilized elastic material drawn from the second beam.

An absorbent article includes a topsheet, backsheet and absorbent core disposed between a portion of the topsheet and the backsheet, and an elastomeric laminate. The elastomeric laminate includes a first nonwoven, a second nonwoven, and a preactivated film positioned between the first and second nonwoven; and a plurality of ultrasonic bonds. The absorbent core comprises absorbent material and at least one channel, wherein the at least one channel is substantially free of absorbent material.

The present disclosure relates to absorbent article's chassis that may comprise one or more pluralities of tightly spaced (less than 4 mm, less than 3 mm, less than 2 mm, and less than 1 mm) and/or low decitex (less than 300, less than 200, less than 100 dtex) and/or low strain (less than 300%, less than 200%, less than 100%) elastics to deliver low pressure less than 1 psi (according to the conditions defined by the Pressure-Under-Strand Test in the Method below) under the elastics. The elastics in the chassis may be oriented parallel or transverse to the longitudinal axis.

The present disclosure relates to methods for assembling elastomeric laminates, wherein elastic material may be stretched and joined with either or both first and second substrates. First spools are rotated to unwind first elastic strands from a first unwinder in a machine direction. The first elastic strands are positioned between the first substrate and the second substrate to form an elastomeric laminate. Before the first elastic strands are completely unwound from the rotating first spools, second spools are rotated to unwind second elastic strands from a second unwinder. Subsequently, the advancement of the first elastic strands from the first unwinder is discontinued. Thus, the elastomeric laminate assembly process may continue uninterrupted while switching from an initially utilized elastic material drawn from the first spools to a subsequently utilized elastic material drawn from the second spools.

A disposable pant may include a topsheet, a backsheet, an absorbent core disposed between the topsheet and the backsheet, and a leg gasketing system. The leg gasketing system may include an inner cuff and an outer cuff. The inner cuff may include an inner cuff folded edge and an inner cuff material edge and the outer cuff may include an outer cuff folded edge and an outer cuff material edge such that the web of material is folded laterally inward to form the outer cuff folded edge and folded laterally outward to form the inner cuff folded edge.

An absorbent article includes a first waist region, a second waist region, and a crotch region disposed between the first and second waist regions. The article also includes a chassis having a topsheet, a backsheet, and an absorbent core disposed between the topsheet and backsheet; and an ear joined to the chassis. The ear includes a laminate formed from a first nonwoven and second nonwoven and an elastomeric material sandwiched between said first and second nonwovens. The laminate further includes a plurality of ultrasonic bonds; and the first nonwoven includes an exterior surface having an average TS750 value of 5 db V2 rms or less.

A diaper has a wearer-facing side and an outward-facing side, a longitudinal axis and a lateral axis, and a chassis. The diaper includes a primary fastening system having a primary first component fastenably engageable with a primary second component, wherein the primary first component is disposed on the wearer-facing side of the rear waist region and the primary second component disposed on the outward-facing side of the front waist region. The diaper also includes a combination belt structure disposed in the front waist region, the combination belt structure comprising the primary second component and a front ear extending from one of the left and right longitudinal edges when the diaper is in an unfolded configuration.