A bristled tool head and a method of fabrication thereof, the method comprising molding a shell having a top surface and a bottom surface, the bottom surface comprising a pattern of housings, the housings being selectively localised and inclined relative to a direction normal to a plan of the shell depending on a position along a length and across a width of the bottom surface; finishing the housings of the as-molded shell into sockets; and securing tufts of bristles within the sockets.

A detecting machine for a yield rate of bristles of a toothbrush and a detecting method for the bristles are provided. The detecting machine includes a power device and two rotating units, and the two rotating units are rotatably mounted on a side surface of the power unit. The two rotating units are disposed parallel to each other. When in a rotating condition, the two rotating units rotate in opposite rotating directions. When a manufacturer horizontally disposes a toothbrush between the two rotating units, the surfaces of the two rotating units may compress the bristles and pull the bristles toward a direction away from the toothbrush. Therefore the manufacturer can inspect whether the bristles are firmly mounted on the toothbrush.

A detecting machine for a yield rate of bristles of a toothbrush and a detecting method for the bristles are provided. The detecting machine includes a power device and two rotating units, and the two rotating units are rotatably mounted on a side surface of the power unit. The two rotating units are disposed parallel to each other. When in a rotating condition, the two rotating units rotate in opposite rotating directions. When a manufacturer horizontally disposes a toothbrush between the two rotating units, the surfaces of the two rotating units may compress the bristles and pull the bristles toward a direction away from the toothbrush. Therefore the manufacturer can inspect whether the bristles are firmly mounted on the toothbrush.

In one aspect, the present disclosure provides a makeup brush. The makeup brush may include a brush portion secured to a forward end of a ferrule. The brush portion may include a plurality of tuft groups, where each tuft group is formed by a plurality of bristles. The tuft groups may form a concave profile at a working end of the makeup brush, and the concave profile may be configured to match a profile of human eyelashes.

In one aspect, the present disclosure provides a makeup brush. The makeup brush may include a brush portion secured to a forward end of a ferrule. The brush portion may include a plurality of tuft groups, where each tuft group is formed by a plurality of bristles. The tuft groups may form a concave profile at a working end of the makeup brush, and the concave profile may be configured to match a profile of human eyelashes.

An apparatus for manufacturing an individual brush unit constituting a rotary brush by being stacked in multiple layers, includes an anvil having an insertion hole through which a filament group passes, a filament feeding unit which feeds the filament group from a feeder including a ring cutter on a tip and holds the filament group while a predetermined amount of the filament group protrudes outward from the insertion hole of the anvil, and an ultrasonic welder including a horn having a horn tip portion which pushes and radially expands a protruding tip of the filament group and welds a central part of the expanded filament group, to form the individual brush unit. A core of the welded central part is sandwiched between the ring cutter and the horn tip portion and is cut out, to simultaneously form a shaft hole and separate the individual brush unit from the filament group.

An apparatus for manufacturing an individual brush unit constituting a rotary brush by being stacked in multiple layers, includes an anvil having an insertion hole through which a filament group passes, a filament feeding unit which feeds the filament group from a feeder including a ring cutter on a tip and holds the filament group while a predetermined amount of the filament group protrudes outward from the insertion hole of the anvil, and an ultrasonic welder including a horn having a horn tip portion which pushes and radially expands a protruding tip of the filament group and welds a central part of the expanded filament group, to form the individual brush unit. A core of the welded central part is sandwiched between the ring cutter and the horn tip portion and is cut out, to simultaneously form a shaft hole and separate the individual brush unit from the filament group.

A method of manufacturing a toothbrush includes steps of providing a carrier having at least a first through hole extending from a front side to a backside of the carrier and at least a first wall element integral with the carrier and extending from the back side in a vicinity of the through hole; introducing a first cleaning element into the first through hole such that an end portion of the first cleaning element is exposed on the backside of the carrier; treating the end portion of the first cleaning element such that it deforms and becomes wider than the first through hole; and deforming the first wall element until it at least partially extends over the deformed end portion of the first cleaning element such that the first cleaning element is effectively retained in its axial position. A brush having structural features resulting from the manufacturing method.

A method of manufacturing a toothbrush includes steps of providing a carrier having at least a first through hole extending from a front side to a backside of the carrier and at least a first wall element integral with the carrier and extending from the back side in a vicinity of the through hole; introducing a first cleaning element into the first through hole such that an end portion of the first cleaning element is exposed on the backside of the carrier; treating the end portion of the first cleaning element such that it deforms and becomes wider than the first through hole; and deforming the first wall element until it at least partially extends over the deformed end portion of the first cleaning element such that the first cleaning element is effectively retained in its axial position. A brush having structural features resulting from the manufacturing method.

A detecting machine for a yield rate of bristles of a toothbrush and a detecting method for the bristles are provided. The detecting machine includes a power device and two rotating units, and the two rotating units are rotatably mounted on a side surface of the power unit. The two rotating units are disposed parallel to each other. When in a rotating condition, the two rotating units rotate in opposite rotating directions. When a manufacturer horizontally disposes a toothbrush between the two rotating units, the surfaces of the two rotating units may compress the bristles and pull the bristles toward a direction away from the toothbrush. Therefore the manufacturer can inspect whether the bristles are firmly mounted on the toothbrush.