A toothbrush comprised at least one unitary brush head having a base and at least one filament and extending therefrom and having a free end terminating with a tip, wherein the filament has a length of from 6.0 mm to 20.0 mm between the base and the free end, and wherein the unitary brush head is made from a plastic material that has a melt flow rate of not greater than about 30 g/10 min measured in accordance with ISO 1133.

A brush head (10) and a method (200) for manufacturing a brush head. The method (200) includes stamping (220) a plurality of openings (62) into a strip or roll of backing material (60). A bristle tuft (21) is inserted into each of the openings in the backing material. A proximal end (23) of each bristle tuft is bonded to a proximal side (63) of the backing material to create a merged proximal end head portion (26). Excess portions of the backing material are removed to form a plurality of carrier elements (24) about the openings from the backing material. The carrier elements form a plurality of merged tuft assemblies (20). A platen (42) of a neck (40) is positioned in relation to the merged tuft assemblies. A matrix material (30) is injected around the platen and the merged tuft assemblies to at least partially encompass the platen and the carrier elements of the merged tuft assemblies.

A method for manufacturing a brushing part including the following steps: providing the support, pierced with through-holes, passing through the channel formed by the support; forming the tuft of bristles, by assembling a plurality of bristles by one end opposite the free end, so as to form a base of the tuft, so that a diameter of a section of the tuft, in a plane transverse to a direction of extension of the tuft, is greater than a diameter of a through-hole; merging the ends forming the base of the at least one tuft so that an extension of the merged zone in a direction transverse to the direction of extension of the at least one tuft is greater than an extension of the base in the transverse direction before the merging step; inserting the one tuft by force into one of the holes of the channel of the support, depositing glue and filling with resin.

A toothbrush head, including at least one two-component cleaning element and at least one bristle tuft element, is produced by injection molding. To achieve high design flexibility regarding the arrangement of the two-component cleaning elements and regarding the material choice, the two-component cleaning elements are manufactured separately or in an upstream molding step. Then the two-component cleaning elements, together with the bristle tufts, are over-molded with plastic material, to form the brush head or a part thereof.

A mold insert has at least one filament cavity and a stack of at least a first and second insert plates, wherein the first plate has a front face that closely abuts a front face of the second insert plate. A portion of the a filament cavity is provided in at least one of the front faces of the first and second insert plates such that the filament cavity is open at a top surface of the mold insert but does not extend to a bottom surface of the mold insert. A venting cavity is provided in the same front face of the insert plate in which the portion of the at least one filament cavity is provided. The venting cavity, which is in air-conducting connection with the blind-hole end of the filament cavity, has a depth between 1 μm and 20 μm. A method of manufacturing the mold insert includes providing first and second insert plates, forming a portion of a filament cavity into at least one of the front faces of the insert plates, forming a venting cavity into the front face with the filament cavity, and bringing the front faces of the plates into close abutment to form a filament cavity.

An interdental cleaning tool is provided, which is capable of suppressing from being broken. The interdental cleaning tool 1 includes: a base material portion 10 including a base section 11 and a shaft section 12 extending from the base section 11; a soft portion 20 including a covering section 21 that covers a distal end part 12a of the shaft section 12, and a plurality of projections 22 extending from the covering section 21; and an extension soft portion 30 covering a middle part 12b of the shaft section 12, the middle part being located further toward the proximal side than the soft portion 20 so as to extend the covering section 21 toward the proximal side of the shaft section 12, the extension soft portion 30 not being provided with the projections 22.

A method for producing a toothbrush head, comprising: providing at least two filament containers, each comprising a supply of loose filaments that differ in at least one of their property selected from material, diameter, cross-section, shape, and presence of additives and/or coating; picking bristle tufts from the containers and arranging them in a perforation plate comprising holes shaped and distributed according to a desired bristle field of the brush head to be produced; arranging an energy source and the ends of the tufts in a contactless arrangement, wherein the ends of the tufts to be fused are at different distances from the energy source, and wherein the distance is adjusted according to the at least one property; applying energy to the ends of the tufts until fuse balls are formed thereon; transferring the tufts to a molding position, wherein a distance between at least one fuse ball and the front surface is different from the distance between the bottom edge of said fuse ball and the front surface in the fusing position; over-molding the fuse balls with molten plastic material thereby forming a cleaning element carrier; transferring the cleaning element carrier to a brush head mold and injecting molten plastic material into the brush head mold forming a toothbrush head, wherein the cleaning element carrier is over-molded thereby and the tufts are still located in the perforation plate.

A cosmetics applicator made of plastic and having a bristle carrier and having bristles integrally bonded therewith as a single part, whereas the bristle carrier being a permanent magnet while the bristles as such are non-magnetic, characterized in that the bristle carrier comprises a core made of a first plastic filled with magnetic particles and forming an interface at least at the outer circumference thereof, said interface being enclosed by a layer of a second, non-magnetic plastic, wherein the first and the second plastic are preferably welded to each other and the second plastic is preferably harder than the first plastic, and wherein the second plastic is integrally connected to the bristles as a single piece.

A method for manufacturing an interdental cleaning tool is provided that is capable of suppressing molding defects of the interdental cleaning tool. The method for manufacturing an interdental cleaning tool includes: a first step of injecting a base material into primary molds 40, 41 to mold a base material portion 10 including a base section 11 and a shaft section 12 extending from the base section 11; and a second step of injecting a soft material into secondary molds 50, 51, in which the base material portion 10 is placed, from a position corresponding to a middle part 12b of the shaft section 12 located further toward the proximal side than a distal end part 12a to mold a soft portion 20 including a covering section 21 that covers the distal end part 12a of the shaft section 12 and a plurality of projections 22 projecting from the covering section 21, and an extension soft portion 30 that covers the middle part 12b of the shaft section 12 so as to extend the covering section 21 toward the proximal side of the shaft section 12, the extension soft portion 30 not having the projections 22.

A brush head (32) including: a supporting portion (42) of a brush neck (40); a plurality of bristle tufts (21), each of which comprises a plurality of bristle strands having a proximal end (23) and a free end (25), wherein each of the plurality of bristle tufts comprises a proximal end head portion (26) melted into a first shape within a mold; and an elastomeric matrix (30) comprising at least a portion of the hard brush neck and the proximal end head portions, wherein the first shape of the proximal end head portion is configured to engage the elastomeric matrix such that the bristle tufts are retained within the elastomeric matrix.