There is provided a method of manufacture of a hair brush. The method has the steps, in the sequence of, i) forming a base layer in the form of a mesh by way of a first molding step, the base layer defining an upper surface and a lower surface opposite the upper surface, made of a first material selected from a group consisting of polypropylene (PP), nylon, polyoxymethylene (POM) and thermoplastic elastomer (TPE), and including a plurality of recesses with apertures at the upper surface, ii) forming a substrate layer for supporting bristles of the hair brush by a second molding step of overmoulding a finishing layer over the base layer, the finishing layer made of a second material; iii) installing the bristles to the substrate layer at the recesses through the apertures; and iv) assembling the substrate layer installed with the bristles to a casing of the hair brush.

A mold insert has at least one filament cavity and a stack of at least a first and second insert plates, wherein the first plate has a front face that closely abuts a front face of the second insert plate. A portion of the a filament cavity is provided in at least one of the front faces of the first and second insert plates such that the filament cavity is open at a top surface of the mold insert but does not extend to a bottom surface of the mold insert. A venting cavity is provided in the same front face of the insert plate in which the portion of the at least one filament cavity is provided. The venting cavity, which is in air-conducting connection with the blind-hole end of the filament cavity, has a depth between 1 m and 20 m. A method of manufacturing the mold insert includes providing first and second insert plates, forming a portion of a filament cavity into at least one of the front faces of the insert plates, forming a venting cavity into the front face with the filament cavity, and bringing the front faces of the plates into close abutment to form a filament cavity.

A method for manufacturing a brushing part, the brushing part being configured in a U-shape in order to be placed on the dentition of a jaw of a user, the brushing part forming a channel inside which is designed to receive all or a portion of said dentition, the brushing part comprising at least one tuft of brushing bristles projecting into the interior of said channel by a free end of the bristles of the at least one tuft, the method comprising the following steps: forming the at least one tuft of bristles by assembling a plurality of bristles by an end opposite the free end, so as to form a base of the at least one tuft; fusing the ends forming the base of the at least one tuft so as to form a fused area in one piece, such that an extension of the fused area in a direction that is transverse to an extension direction of the at least one tuft is greater at one extension of the base in the transverse direction prior to the fusing step; placing the at least one tuft on a mold for overmolding the channel of the brushing part; overmolding the channel and the at least one tuft.

A method for producing a toothbrush head comprises providing at least two bristle tufts that differ in at least one property; arranging the tufts in a hole-perforation plate comprising holes shaped and distributed according to the desired bristle field; arranging an energy source so that the ends of the bristle tufts and the energy source are arranged contactless, wherein the ends of the bristle tufts to be fused are arranged at different distances to the energy source and are adjusted according to the different property; applying energy to the ends of the bristle tufts until fuse balls are formed; transferring the bristle tufts to a subsequent process position, wherein the distance of the fuse ball of at least one bristle tuft to the hole-perforation plate is different from the distance of said fuse ball to the hole-perforation plate in the fusing position before; over-molding of the fuse balls of the bristle tufts with plastic material thereby forming the brush head or the part (10) thereof.

An oral care implement used for treatment of a user's oral cavity. The oral care implement may include a body having a longitudinal axis, a first hard plastic component, and a second hard plastic component. The first hard plastic component may have a front surface having a perimeter portion and a central portion that is surrounded by the perimeter portion, the central portion being recessed relative to the perimeter portion. The second hard plastic component may be positioned on the central portion of the first hard plastic component and surrounded by the perimeter portion of the first hard plastic component. The second hard plastic component may have an outer surface with a plurality of grooves that are elongated in a direction of the longitudinal axis.

A brush head (32) including: a supporting portion (42) of a brush neck (40); a plurality of bristle tufts (21), each of which comprises a plurality of bristle strands having a proximal end (23) and a free end (25), wherein each of the plurality of bristle tufts comprises a proximal end head portion (26) melted into a first shape within a mold; and an elastomeric matrix (30) comprising at least a portion of the hard brush neck and the proximal end head portions, wherein the first shape of the proximal end head portion is configured to engage the elastomeric matrix such that the bristle tufts are retained within the elastomeric matrix.

A method (200) for manufacturing a brush head (100). The method includes the steps of providing a plurality of polypropylene bristle tuft retention rings (50), and inserting a respective nylon bristle tuft (21) into each of the bristle tuft retention rings. Heat is applied to each bristle tuft proximal end (23) at a temperature sufficient to at least partially melt the bristle tuft proximal end and create a proximal head portion (26). The platen (42) of the brush head is positioned in relation to the retaining rings (50) and proximal head portions (26) to define a space (92) in relation to the proximal head portions for injection of a thermoplastic elastomer, and the thermoplastic elastomer is injected into the space to create an elastomeric matrix (30) that at least partially encompasses the neck and the proximal head portions.

In order to prevent shaft portion from being broken in ejection of base portion from mold, method for manufacturing interdental cleaning tool includes: base portion forming step of forming base portion by filling first space of primary mold (50) with synthetic resin, which includes first and second mold members (50A, 50B); and cleaning portion forming step of forming cleaning portion around shaft portion by filling second space of secondary mold with elastomer. Base portion forming step uses first and second mold members (50A, 50B). First and second molds include: first and second contact surfaces (51A, 51B); pair of first and second spaced-apart portions (54A, 54B); and first and second connection portions (52A, 52B), angle (0) between each of first and second spaced-apart portions (54A, 54B) and separation plane being acute.

Described herein is an oral care implement comprising a body having a head portion, a gripping portion, and a neck portion located between the head and gripping portions, a plurality of tooth engaging elements extending from the head portion, the body comprising a first component formed of a first hard plastic having a first ductility; and a second component formed of a second hard plastic having a second ductility that is greater than the first ductility.

There is disclosed a hair brush. The brush has an elongate body including a utility portion and a handle portion at opposite ends thereof and defining a longitudinal axis. The utility portion includes a back member acting as a support from which brushing protections extend, and defines a first plane and a second plane perpendicularly intersecting the first plane. The back member is flexibly movable with respect to the handle portion on the first plane and the second plane. The utility portion further includes a pair of spines arranged at opposite sides of the back member for controlling the flexible movement of the back member whereby the extent of control of movement of the back member by the spines are either limited to the movement on only the first plane or substantially more on the first plane than the second plane.