A method of forming a bristle field for an oral care implement. The method includes providing a bundle of bristles and aligning the bundle of bristles with an insertion opening in a guide member. Upon insertion into the guide member, the guide member divides the bundle of bristles into a plurality of bristle tufts. The guide member can be aligned with tuft holes on a head or head plate of an oral care implement so that the bundle of bristles can be inserted through the guide member and into the tuft holes. As a result, a single bundle of bristles can be used to mount a plurality of bristle tufts to the head or head plate.

A method for manufacturing an interdental cleaner includes providing a rod-shaped carrier made of plastic, into which laterally protruding bristles are embedded. In this case, a filament array formed of a plurality of filament strands is inserted into a holding cassette and is fixed in a predefined alignment in the holding cassette by means of a holding device. The holding cassette is then inserted into an injection-molding device and the filament array is extrusion-coated with plastic in the injection-molding device, forming a plurality of rod-shaped carriers arranged spaced apart next to one another. Finally, the filament strands forming the filament array are separated at least in the sections located between adjacent rod-shaped carriers. In addition, a device for carrying out the method is provided.

A method for manufacturing an interdental cleaner includes providing a rod-shaped carrier made of plastic, into which laterally protruding bristles are embedded. In this case, a filament array formed of a plurality of filament strands is inserted into a holding cassette and is fixed in a predefined alignment in the holding cassette by means of a holding device. The holding cassette is then inserted into an injection-molding device and the filament array is extrusion-coated with plastic in the injection-molding device, forming a plurality of rod-shaped carriers arranged spaced apart next to one another. Finally, the filament strands forming the filament array are separated at least in the sections located between adjacent rod-shaped carriers. In addition, a device for carrying out the method is provided.

The invention relates to method of manufacturing a recess wall lined with bristles for a mouthpiece for simultaneously brushing at a plurality of dental positions, and to a recess wall and mouthpiece manufactured according to the method. In a providing step, an elongate, continuous, bristled sheet part having a first side lined with a plurality of bristles is provided. The elongate sheet part defines a length axis extending parallel to the sheet part and, viewed transverse to the length axis, a cross-sectional shape. The sheet part obtained in the providing step has an initial condition in which the cross-sectional shape has an initial shape, and the length axis is arch-shaped. In a transforming step, the sheet part of the providing step is transformed from the initial condition to a final condition to provide the recess wall. In the final condition the cross-sectional shape has a final U-shape, the length axis is arch shaped, and the first side is a concave inner side of the final U-shape. The first side is in the final condition more concave than in the initial condition.

A bristled component for a cosmetic applicator comprising: an elongated carrier having a longitudinal axis; and at least a first plurality of bristles including at least one array of bristles ultrasonically welded to the carrier and outwardly extending therefrom according to a first pre-determined pattern, wherein the carrier and the bristles comprise ultrasonically compatible materials, and wherein the bristles are ultrasonically bonded to the carrier through a direct ultrasonic bond between a surface of the carrier and a lengthwise portion of each of the bristles. A process comprises wrapping a yarn around a moving endless band, juxtaposing a support strip with the band's edge, ultrasonically welding the yarn to the first support strip, removing the welded yarn and support strip from the band, and cutting the strip into a plurality of bristled components.

The present invention relates to a brush with fusion interlocking bristle strip and a method of manufacturing the same. The brush includes carrier strips and knotted bristle strips bonded together by ultrasonic welding and interlocking.

The present invention relates to a brush with fusion interlocking bristle strip and a method of manufacturing the same. The brush includes carrier strips and knotted bristle strips bonded together by ultrasonic welding and interlocking.

A method (200) for manufacturing a brush head (10) includes: (i) positioning (210) a first end (23) of each of a plurality of bristle tufts (21) into a tuft plate (110) comprising a plurality of cavities (120) each configured to receive at least one of the plurality of bristle tufts; (ii) applying (220) a force, via a profile plate (300), to a second end (25) of the plurality of bristle tufts, wherein the profile plate comprises a predetermined shape complementary to a desired profile configuration of the bristle tufts; and (iii) applying (230) heat to each of the first ends of the plurality of bristle tufts, via a die plate (400) comprising at least one cavity (410) configured to receive at least one of the plurality of the first ends, at a temperature sufficient to at least partially melt each of the first ends into the cavity.

A method (200) for manufacturing a brush head (10) includes: (i) positioning (210) a first end (23) of each of a plurality of bristle tufts (21) into a tuft plate (110) comprising a plurality of cavities (120) each configured to receive at least one of the plurality of bristle tufts; (ii) applying (220) a force, via a profile plate (300), to a second end (25) of the plurality of bristle tufts, wherein the profile plate comprises a predetermined shape complementary to a desired profile configuration of the bristle tufts; and (iii) applying (230) heat to each of the first ends of the plurality of bristle tufts, via a die plate (400) comprising at least one cavity (410) configured to receive at least one of the plurality of the first ends, at a temperature sufficient to at least partially melt each of the first ends into the cavity.

Disclosed are a makeup brush and a manufacturing method thereof. The makeup brush includes a brush head and a brush handle. A bristle sheet is tightly bonded to an outer root of the brush head, and a height of the bristle sheet is less than that of the edge of the brush head. Therefore, in the process of makeup, the layering of bristles of the brush head and the outer bristle sheet is enhanced to make the brush more stylish, contributing to a more delicate makeup effect and an increased skin touching feeling.