A method for producing a customised orthopaedic implant is provided. The method involves scanning a bone from which a diseased region of bone will be resected to obtain a three dimensional digital image of an unresected volume of bone; scanning the bone after a diseased region of bone has been resected to obtain a corresponding three dimensional digital image of a resected volume of bone; and comparing the three dimensional digital image of the unresected volume of bone to the corresponding three dimensional digital image of the resected volume of bone to estimate a volume of bone that has been resected. The estimate of the volume of bone that has been resected is used to design a customised orthopaedic implant that substantially corresponds to the configuration of the resected volume of bone, the implant being configured to substantially restore a biomechanical function of the bone. Finally the customised orthopaedic implant is manufactured and provided for insertion into the resected region of bone.

Disclosed herein is an orthopedic implant device comprising a porous structure, approximating the shape of a bone, and having modulus of elasticity similar to that of said bone. In one embodiment, further disclosed herein is a method of treating injuries or diseases affecting bones or muscles comprising providing an orthopedic implant device, wherein the orthopedic implant device comprising a porous structure, approximating the shape of a bone, and having a modulus of elasticity similar to that of bone, and using the orthopedic implant device to treat injuries and diseases affecting bones and muscles in a mammal. In another embodiment, disclosed herein is a method of manufacturing an orthopedic implant device using an additive manufacturing (AM) method.

The methods disclosed herein of generating three-dimensional lattice structures and reducing stress shielding have applications including use in medical implants. One method of generating a three-dimensional lattice structure can be used to generate a structure lattice and/or a lattice scaffold to support bone or tissue growth. One method of reducing stress shielding includes generating a structural lattice to provide sole mechanical spacing across an area for desired bone or tissue growth. Some examples can use a repeating modified rhombic dodecahedron or radial dodeca-rhombus unit cell. Some methods are also capable of providing a lattice structure with anisotropic properties to better suit the lattice for its intended purpose.

Disclosed is a method for preparing a heterogeneous metal composite structure for medical implantation, including the steps of: step 1, preparing titanium alloy powder into a porous skeleton according to different printing strategies; step 2, filling magnesium after being melted into pores of the porous skeleton; and step 3, cooling a titanium-magnesium interpenetrating phase composite structure prepared in step 2 to room temperature, and covering a surface of the titanium-magnesium interpenetrating phase composite structure with a hydroxyapatite coating. In the present disclosure, a porous lattice dot-array structure of titanium alloy is used as a skeleton, and the skeleton pore is filled by pressureless infiltration of magnesium or hot isostatic pressure.

A method of constructing a surgical implant is provided. The method comprises providing a multiplicity of substantially identical blocks, each having features thereon to allow blocks to be mechanically joined together. A surgical implant may then be constructed by using these features to join the blocks together into a desired configuration.

Methods for altering the natural history of degenerative disc disease and osteoarthritis of the spine are proposed. The methods focus on the prevention, or delayed onset or progression of, subchondral defects such as bone marrow edema or bone marrow lesion, and subchondral treatment to prevent the progression of osteoarthritis or degenerative disc disease in the spine and thereby treat pain.

Method and apparatus are disclosed for distracting tissue and particularly spinal tissue. The device and method may include insertion of at least one elongated member and an augmenting member to form a structure between the tissues to be distraction, such that a dimensional aspect of the structure is augmented upon movement of the augmenting structure.

A method of constructing a surgical implant is provided. The method comprises providing a multiplicity of substantially identical blocks, each having features thereon to allow blocks to be mechanically joined together. A surgical implant may then be constructed by using these features to join the blocks together into a desired configuration.

Apparatus and associated methods relate to a balloon kyphoplasty surgical device comprising an extrusion tube having internal fluid channels and a support wire, a port arrangement positioned on a proximal end of the extrusion tube and a balloon arrangement positioned on a distal end of the extrusion tube, the balloon arrangement resulting in a cubic shape when inflated by the port arrangement.

This invention is designed for orthopedic applications. It features a proximal surface for tibial articulation, a distal surface for calcaneal engagement, and a central canal for a fixation nail. Offered in spherical, ellipsoidal, and anatomically contoured shapes, the prosthesis includes a gyroid lattice structure for improved osseointegration. A method for its creation involves 3D modeling from CT scans, shape design, lattice definition, and 3D printing, focusing on dimensions and density variations to ensure proper fit and functionality while addressing anatomical needs.