The system and methods described are directed to a distillation system and method having an evaporator tank with a wall surrounding an interior evaporator tank area. A non-oxidizing gas line is disposed at least partially outside the evaporator tank in communication with the interior evaporator tank area, wherein the non-oxidizing gas line introduces a non-oxidizing gas into the interior evaporator tank; the interior evaporator tank area is generally at or above an ambient atmospheric pressure.

A water treatment system includes a primary evaporator and a secondary evaporator that is also a primary condenser. The primary evaporator relies on imparting rotational motion to the fluid to atomize it. The secondary evaporator may be a tube and shell heat exchanger. Embodiments include heat exchangers for using waste heat of various components. In an embodiment, concentrated effluent is recirculated and combined with influent to improve efficiency of the system to achieve zero liquid discharge and aid in continuous cleaning of the system.

A water treatment system includes a primary evaporator and a secondary evaporator that is also a primary condenser. The primary evaporator relies on imparting rotational motion to the fluid to atomize it. The secondary evaporator may be a tube and shell heat exchanger. Embodiments include heat exchangers for using waste heat of various components. In an embodiment, concentrated effluent is recirculated and combined with influent to improve efficiency of the system to achieve zero liquid discharge and aid in continuous cleaning of the system.

A vacuum dehydrator for removing water from lube oil including a vacuum chamber having a contaminated lube oil contact zone, a lube oil inlet for introducing a water contaminated lube oil into the contact zone, a hot air inlet for introducing a heated air stream into the contact zone, a decontaminated oil outlet fluidly connected to the decontaminated oil collection zone, and a wet air outlet fluidly connected to the disengagement zone. The lube oil inlet and the hot air inlet are configured to introduce and contact the water contaminated lube oil and the hot air in the contact zone, producing a dehydrated oil received into the decontaminated oil collection zone and a wet air stream containing entrained oil droplets received into the disengagement zone. The disengagement zone includes a tortuous divergent flow path traversing from a disengagement zone inlet to the wet air outlet.

An electrostatic spray drying system comprising an electrostatic spray nozzle for directing electrically charged liquid into a drying chamber, a drying gas inlet from which drying gas is simultaneously directed, and a conical powder direction plenum for receiving drying gas and entrained dried powder for direction to a filter containing powder separation plenum via a connecting conduit. The powder direction plenum and connecting conduit each have a surrounding water jacket heat exchanger through which cooling water is directed for cooling the drying gas and powder below damaging temperatures prior to entry into the powder separation plenum. The powder separation plenum has a return line for redirecting separated drying gas to the drying chamber through a condenser, blower, and heater for reuse in the system, with condensed water being selectively redirected to the inlet of the powder direction plenum heat exchanger and/or to the cooling water supply.

A process to treat fines tailings generated from mining operations, wherein tailings material is sprayed onto a solid substrate as a thin layer and allowed to dry. The spray may be re-applied on top of the dried tailings film leading to multiple layers of dried tailings solids. The method may yield a solid, dry, and consolidated tailings material.

A process to treat fines tailings generated from mining operations, wherein tailings material is sprayed onto a solid substrate as a thin layer and allowed to dry. The spray may be re-applied on top of the dried tailings film leading to multiple layers of dried tailings solids. The method may yield a solid, dry, and consolidated tailings material.

A method and system for balancing water content in a liquid mixture is described. The method includes using an direct column contact evaporator to reduce the water content in the liquid mixture. The liquid mixture is provided in the open column direct contact evaporator with relatively dry air. The dry air evaporates excess water from the liquid mixture to concentrate the liquid mixture while at the same time reducing the energy required for water evaporation elsewhere in the plant.

A method and system for balancing water content in a liquid mixture is described. The method includes using an direct column contact evaporator to reduce the water content in the liquid mixture. The liquid mixture is provided in the open column direct contact evaporator with relatively dry air. The dry air evaporates excess water from the liquid mixture to concentrate the liquid mixture while at the same time reducing the energy required for water evaporation elsewhere in the plant.

A process for separating distillate and waste from a water stream comprising: spraying the water stream together with compressed steam through one or more dual phase nozzles down into one or more vertical tubes contained in a shell and tube heat exchanger; evaporating water condensing the distillate; and ejecting the waste.