Disclosed herein are systems and methods from processing flue gas desulfurization (FGD) gypsum feedstock and ash feedstocks, either separately or together. FGD gypsum conversion comprises reacting FGD gypsum (calcium sulfate) feedstock or phosphogypsum, in either batch or continuous mode, with ammonium carbonate reagent to produce commercial products comprising ammonium sulfate and calcium carbonate. A process to separate the impurities and convert the calcium carbonate to a pure precipitated calcium carbonate is disclosed. These impurities include a concentrate of valuable Rare Earth Elements, and radioactive thorium and uranium. A process to convert calcium sulfite to calcium sulfate using oxygen and a catalyst is also disclosed. Ash conversion comprises a leach process followed by a sequential precipitation process to selectively precipitate products at predetermined pHs resulting in metal hydroxides which may be converted to oxides or carbonates. The processes may be controlled by use of one or more processors.

The present invention relates to a crystallisation method and a crystallisation arrangement for crystallising a substance from a solution, in particular for resolution of racemates.

A method for preparing nickel/manganese/lithium/cobalt sulfate and tricobalt tetraoxide from battery wastes adopts the following process: dissolving battery wastes with acid, removing iron and aluminum, removing calcium, magnesium and copper, carrying extraction separation, and carrying out evaporative crystallization to prepare nickel sulfate, manganese sulfate, lithium sulfate, cobalt sulfate or/and tricobalt tetraoxide. By using the method, multiple metal elements, such as nickel, manganese, lithium and cobalt, can be simultaneously recovered from the battery wastes, the recovered products are high in purity and can reach battery grade, battery-grade tricobalt tetraoxide can also be directly produced. The method is simple in process, low in, energy consumption and free in exhaust gas pollution, and can realize zero release of wastewater.

The present application relates to a polymer particle manufacturing method, and according to an example of the manufacturing method and a manufacturing apparatus therefor, a reduction in energy can be achieved by simplifying a manufacturing process thereof.

Processes and apparatus are disclosed for the energy efficient separation of the effluent from a TOL/A9+ transalkylation reactor. The apparatus includes a reboiled prefractionation column and a sidedraw tower that produces: 1) an overhead stream including unreacted toluene, 2) a stream including unreacted C9+ aromatics, a portion of which stream may be recycled to the reactor; and 3) a sidedraw stream including C8 aromatics that may be directed to a crystallization or selective adsorption paraxylene separation unit for recovery o a paraxylene product.

A high-purity chlorine dioxide gas may use hydrogen peroxide as a reducing agent and may use horizontal generator, evaporation crystallizer, dryer and other devices to produce chlorine dioxide gas (product) and sodium sulfate (by-product). Compared to the conventional chlorine dioxide preparation system, the chlorine dioxide reaction and the sodium sulfate crystallization are performed in two processes. These processes are relatively separate and independent, and continuously produce chlorine dioxide gas with high purity and low moisture content while the by-product salt cake is evaporated, crystallized, filtered and dried, thereby producing sodium sulfate, without generating solid and liquid waste.

A desalinating system and method is disclosed. The desalination system comprises using a turbo freeze or fast-cooling process to freeze saline water droplets and separate salt crystals from pure water crystals, wherein said system provides for simultaneous injection of saline water droplets and a chilled refrigerant into a freezing chamber at a slip velocity sufficient to reduce the size of the saline water droplets to an optimal diameter.

There is disclosed a process for the separation of long chain dibasic acid and fatty acid, comprising: (1) reacting a mixture of long chain dibasic acid and fatty acid with ammonium hydroxide to form an insoluble ammonium salt of fatty acid and a soluble ammonium salt of long chain dibasic acid; (2) recovering the insoluble ammonium salt of fatty acid; and (3) adding an acid to the mother liquor of step (2) to obtain the long chain dibasic acid.

The present invention relates to a three-phase methodology to obtain a highly concentrated, purified chemical component from plant material in an industrial setting. The three phases of the methodology of the present invention include Phase 1: Preparing and solubilization, Phase 2: Separation and Salting and Phase 3: crystallization. The methodology results in dried composition purified from a plant material having at least 55%, 60%, 65%, 70%, 75%, 80%, 85%, 90%, or 95% of the chemical component by weight.

A process and an apparatus for the purification of a crude acrylic acid composition containing maleic anhydride as an impurity comprising the following steps: (a) carrying out at least one dynamic melt crystallization stage (14, 14a, 14b, 14c, 14d) with the crude acrylic acid composition to prepare a first purified acrylic acid composition and a first residue containing at least 3.5% by weight maleic anhydride, (b) adding a solvent (26) which is capable of dissolving maleic anhydride to the first residue in an amount that the weight ratio of the solvent to the maleic anhydride is 0.3 or more to prepare a ratio-adjusted residue and (c) carrying out at least one further dynamic melt crystallization stage and/or at least one static melt crystallization stage (18, 18a, 18b) with the ratio-adjusted residue to prepare a second purified acrylic acid composition and a second residue.