The invention provides a scrubbing column for cleaning gas streams laden with absorbent residues, for example with methanol, and also with solid particles, for example with fuel dust. The gas scrubbing is effected by means of a random packing disposed in the lower region of the scrubbing column and the gas scrubbing of the gas stream laden solely with absorbent residues but not with solid particles by means of a structured packing disposed in the upper region of the scrubbing column. The use of the scrubbing column according to the invention in the integrated plant system between a gasification plant and a plant for gas scrubbing which is operated by the Rectisol process, for example, offers particular advantages with regard to its industrial employability owing to the possible connections described, which bring synergies for efficient operation of the integrated plant system.

The packing has one or more thin-layer packing elements that are installed upright, the packing element having a main body portion with a planar liquid film formation surface, and one or more wall portions that are provided upright relative to the liquid film formation surface along a linear direction. The side surface of each wall portion has a curved portion at the base thereof connected to the liquid film formation surface, the curved portion curving so as to continue into the liquid film formation surface.

The packing has one or more thin-layer packing elements that are installed upright, the packing element having a main body portion with a planar liquid film formation surface, and one or more wall portions that are provided upright relative to the liquid film formation surface along a linear direction. The side surface of each wall portion has a curved portion at the base thereof connected to the liquid film formation surface, the curved portion curving so as to continue into the liquid film formation surface.

An exhaust air scrubber for removing dust, abraded product, and water-soluble constituents from process exhaust air may include in a single housing a cleaning stage that includes a droplet separator and a packing disposed below the droplet separator. The exhaust air scrubber may also include an inlet apparatus for process exhaust air disposed in a lower portion of the housing, a withdrawal apparatus for scrubbing solution, and a withdrawal conduit for cleaned exhaust air, with the withdrawal conduit beginning inside the housing above the cleaning stage, passing downward inside the housing, and passing out of the housing to an outside in the lower portion of the housing below the cleaning stage. The scrubber may further include a feed conduit for scrubbing solution in an upper portion of the housing above the cleaning stage.

An exhaust air scrubber for removing dust, abraded product, and water-soluble constituents from process exhaust air may include in a single housing a cleaning stage that includes a droplet separator and a packing disposed below the droplet separator. The exhaust air scrubber may also include an inlet apparatus for process exhaust air disposed in a lower portion of the housing, a withdrawal apparatus for scrubbing solution, and a withdrawal conduit for cleaned exhaust air, with the withdrawal conduit beginning inside the housing above the cleaning stage, passing downward inside the housing, and passing out of the housing to an outside in the lower portion of the housing below the cleaning stage. The scrubber may further include a feed conduit for scrubbing solution in an upper portion of the housing above the cleaning stage.

A gas-liquid contact apparatus has a gas-liquid contact unit, a liquid supply system, and a gas supply system. The gas-liquid contact unit includes a plurality of stages which are allocated so as to be arranged in the lateral direction. Each of the plurality of stages includes a plurality of vertical flat plates arranged parallel to each other at intervals. The liquid supply system supplies a liquid to the gas-liquid contact unit, and causes the liquid to be circulated along the arrangement of the plurality of stages successively. The gas supply system supplies a gas to the gas-liquid contact unit, and causes the gas to be circulated along the arrangement of the plurality of stages successively. The supplied liquid flows down on the plurality of vertical flat plates in each of the plurality of stages, and comes into contact with the supplied gas.

Methods and compositions are described that remove chlorine from a chlorine-containing gas stream. The method includes adding a carbonate salt and optionally a scale inhibitor to a scrubbing liquid in a wet scrubbing system, and contacting the chlorine-containing gas with the scrubbing liquid. The amount of carbonate salt that is added can vary depending on the pH of the scrubbing liquid.

A particulate matter collecting apparatus includes a duct, a water sprayer, a micro-channel forming unit, and an impactor. A gas-liquid mixed fluid is formed by spraying water to air flowing along the inside of the duct using the water sprayer. The gas-liquid mixed fluid collides with a collision plate of the impactor after passing through a plurality of micro-channels provided in the micro-channel forming unit. Particulate matter in air is collected by droplets or a liquid film formed on the plurality of micro-channels and the collision plate. Water flowing down from the plurality of micro-channels is discharged through a first water outlet.

A process for recovering catalyst from a fluidized catalytic reactor effluent is disclosed comprising reacting a reactant stream by contact with a stream of fluidized catalyst to provide a vaporous reactor effluent stream comprising catalyst and products. The vaporous reactor effluent stream is contacted with a liquid coolant stream to cool it and transfer the catalyst into the liquid coolant stream. A catalyst lean vaporous reactor effluent stream is separated from a catalyst rich liquid coolant stream. A return catalyst stream is separated from the catalyst rich liquid coolant stream to provide a catalyst lean liquid coolant stream, and the return catalyst stream is transported back to said reacting step.

A method for processing a chemical stream includes contacting a feed stream with a catalyst in an upstream reactor section of a reactor having the upstream reactor section and a downstream reactor section, passing an intermediate product stream to the downstream reactor section, and introducing a riser quench fluid into the downstream reactor section, upstream reactor section, or transition section and into contact with the intermediate product stream and the catalyst to slow or stop the reaction. The method includes separating at least a portion of the catalyst from the product stream, passing the product stream to a product processing section, cooling the product stream, and separating a portion of the riser quench fluid from the product stream. The riser quench fluid separated from the product stream may be recycled back to the downstream reactor section, upstream reactor section, or transition section as the riser quench fluid.