A method of reinforcing a filter media pack as well as a reinforced media pack is provided. The method includes forming a media pack to have an inlet face and an outlet face. The method includes applying a reinforcing agent to the media pack. The reinforcing agent is applied in a flowable state. The method also includes hardening the reinforcing agent to form a reinforcing structure to reinforce the media pack. Filter element having such a reinforcing structure is also provided.

A filter media comprises a layer of porous material having a patterned outer surface comprising a plurality of structures. Each structure in the plurality has at least a predetermined height based on an expected contaminant and spacing between each structure in a pair of structures in the plurality is at most a predetermined spacing based on the expected contaminant.

A pleated air filter media is provided. The pleated air filter media comprises a plurality of upstream linear bridging filaments that are extrusion-bonded to at least some of a plurality of upstream pleat tips of a fibrous web, and a plurality of downstream continuous-contact filaments that are extrusion-bonded to a downstream face of the fibrous web. Methods of making and using the same are also provided.

A pleated air filter media with a plurality of continuous-contact reinforcing filaments on at least one face of the pleated air filter. The filaments have locally-thinned bending zones each of which is registered with pleat tip or pleat valley of the pleated air filter media.

A filter cartridge and a manufacturing method thereof, the manufacturing method has the following steps: adhering a wavy filtering sheet and a flat filtering sheet, pressing the filtering sheets, rolling the filtering sheets, and mounting a filter frame. A part of peaks of the wavy filtering sheet are pressed to lean toward a same direction, which has the following advantages. First, in a channel, an outlet opening is larger than an inlet opening in sectional area, thereby reducing the impedance. Second, a first end sealing adhesive layer is pressed to make said layer tightly connected to the filtering sheets, thereby making the seal reliable. Third, the pressed peaks lean toward a same direction, such that there are gaps large enough disposed between any two peaks in arching portions of the innermost circles of the filter core in the outlet side, which ensures the channels are unobstructed.

A filter element has a mat-type or sheet-type filter web (3) forming by its outside (5) at least in part a filter jacket (7). Along the outside (5) of the filter jacket (7), a surface configuration or modification takes place with structures (11) being delimited from the remaining surface (9) of the filter web (3), being joined to the filter jacket (7) and being of presettable contour and/or thickness. The structures (11) are generated by spray-fiber application and shaping, in such a manner that in time sequence, first the structures (11) and then the filter jacket (7), or in reverse order in time sequence, first the filter jacket (7) and then the structures (11), or that simultaneously both the filter jacket (7) and the structures (11) are formed in negative or positive shape on the filter jacket (7). The production of the filter element and a shaping device used in this production process are disclosed.

A method of reinforcing a filter media pack as well as a reinforced media pack is provided. The method includes forming a media pack to have an inlet face and an outlet face. The method includes applying a reinforcing agent to the media pack. The reinforcing agent is applied in a flowable state. The method also includes hardening the reinforcing agent to form a reinforcing structure to reinforce the media pack. Filter element having such a reinforcing structure is also provided.

A method of reinforcing a filter media pack as well as a reinforced media pack is provided. The method includes forming a media pack to have an inlet face and an outlet face. The method includes applying a reinforcing agent to the media pack. The reinforcing agent is applied in a flowable state. The method also includes hardening the reinforcing agent to form a reinforcing structure to reinforce the media pack. Filter element having such a reinforcing structure is also provided.

A method of reinforcing a filter media pack as well as a reinforced media pack is provided. The method includes forming a media pack to have an inlet face and an outlet face. The method includes applying a reinforcing agent to the media pack. The reinforcing agent is applied in a flowable state. The method also includes hardening the reinforcing agent to form a reinforcing structure to reinforce the media pack. Filter element having such a reinforcing structure is also provided.