Apparatuses and methods for fabricating thin film composite hollow fiber membranes. In some implementations, an apparatus is used to remove excess first solution from a hollow fiber that has been immersed in a first solution. In some implementations, the method and apparatuses include flowing a gas, for example, compressed gas or ambient air, past a surface of a hollow fiber that has been immersed in a first solution prior to immersion in a second solution. In some implementations, the gas is flowed past the surface under positive pressure, while in other implementations the gas is flowed under negative pressure, for example, vacuum. The apparatuses and devices can be used to produce thin film composite hollow fiber membranes without pressing or damaging the hollow fiber.

System, devices, and method for the production of thin film composite hollow fiber membranes on a hollow fiber support structure. The system includes a comb and roller device, or comb and dual roller device, which can be used to define a submerged travel path in a first solution bath for a hollow fiber. The combs and rollers control the amount of time the hollow fiber spends in the first solution. The first solution contains a first monomer, and the hollow fiber is impregnated with the first monomer. The amount of impregnation depends on the time spent in the first solution. Subsequent immersion in a second solution containing a second monomer results in the formation of a thin film composite hollow fiber membrane.

A method for controlling fiber cross-alignment in a nanofiber membrane, comprising: providing a multiple segment collector in an electrospinning device including a first and second segment electrically isolated from an intermediate segment positioned between the first and second segment, collectively presenting a cylindrical structure, rotating the cylindrical structure around a longitudinal axis proximate to an electrically charged fiber emitter; electrically grounding or charging edge conductors circumferentially resident on the first and second segment, maintaining intermediate collector electrically neutral; dispensing electrospun fiber toward the collector, the fiber attaching to edge conductors and spanning the separation space between edge conductors; attracting electrospun fiber attached to the edge conductors to the surface of the cylindrical structure, forming a first fiber layer; increasing or decreasing rotation speed of the cylindrical structure to alter the angular cross-alignment relationship between aligned nanofibers in adjacent layers, the rotation speed being altered to achieve a target relational angle.

During a first stage of a priming procedure, a priming fluid is conveyed into a spinning membrane separator via a filtrate outlet port so as to convey air out of the spinning membrane separator via an inlet port and a retentate outlet port of the spinning membrane separator. During an optional second stage of the priming procedure, the priming fluid is conveyed into the spinning membrane separator via the inlet port so as to convey air out of the spinning membrane separator via the retentate outlet port. A rotor positioned within a housing of the spinning membrane separator may be rotated with respect to the housing during the first and second stages to force air from within the rotor into an annulus defined between the rotor and the housing for more complete priming of the spinning membrane separator.

A process for preparing a hollow fiber includes the steps of providing a dope solution including polyamide imide (PAI), providing an aqueous bore solution including polyethylene imine (PEI), extruding the dope solution in an cross-sectional annular shape and ejecting the bore solution in the center of the annular shape, allowing the PAI and the PEI to react, thereby forming an internal surface layer including the cross-linked reaction product, and forming a polyamide Thin Film Composite (TFC) layer by interfacial reaction of aqueous di- or triamine compound and organic di- or triacylhalide compound on the internal surface layer including the cross-linked reaction product.

Apparatuses and methods for fabricating thin film composite hollow fiber membranes. In some implementations, an apparatus is used to remove excess first solution from a hollow fiber that has been immersed in a first solution. In some implementations, the method and apparatuses include flowing a gas, for example, compressed gas or ambient air, past a surface of a hollow fiber that has been immersed in a first solution prior to immersion in a second solution. In some implementations, the gas is flowed past the surface under positive pressure, while in other implementations the gas is flowed under negative pressure, for example, vacuum. The apparatuses and devices can be used to produce thin film composite hollow fiber membranes without pressing or damaging the hollow fiber.

A method for manufacturing a porous film includes: a first step of preparing droplets (D) which are formed from a first liquid into spheres with a predetermined diameter of 10 μm or more and 2000 μm or less and a second liquid (L2) which includes a curing agent which cures by imparting energy or a curing agent which cures due to change in pH and includes droplets dispersed therein; a second step of injecting the droplets and the second liquid into a gap between a pair of substrates (31 and 32); a third step of curing the second liquid to form an external phase; and the fourth step of removing the droplets in the external phase to form hole sections.

System, devices, and method for the production of thin film composite hollow fiber membranes on a hollow fiber support structure. The system includes a comb and roller device, or comb and dual roller device, which can be used to define a submerged travel path in a first solution bath for a hollow fiber. The combs and rollers control the amount of time the hollow fiber spends in the first solution. The first solution contains a first monomer, and the hollow fiber is impregnated with the first monomer. The amount of impregnation depends on the time spent in the first solution. Subsequent immersion in a second solution containing a second monomer results in the formation of a thin film composite hollow fiber membrane.

Disclosed is a method for the production of a porous polymer membrane suitable for liquid filtration or analyte capture, comprising the steps of: providing a flowable composition (100) on a substrate (220) the composition including at least: photo-activatable monomer molecules, photo activation initiator molecules and photo-activation quencher molecules; providing one or more pulses (L) of laser light at at least one focal point in the composition of sufficient energy to locally polymerise the composition; moving the or each focal point relative to the previously polymerised composition in a continuous or stepwise predetermined manner to a multiplicity of further positions; and repeating the pulse(s) at those further positions such that a three dimensional matrix of the composition is polymerised leaving unpolymerized areas of a size equivalent to conventional polymer membrane pores.

The invention relates to a method for creating a porous film through aqueous phase separation, the method comprising: i) providing an aqueous solution comprising a responsive copolymer, and optionally a charged polymer, wherein at least one of the monomers in the responsive copolymer is a responsive monomer; ii) forming the aqueous solution into a thin layer and contacting the thin layer of aqueous solution with an aqueous coagulation solution in which the responsive copolymer is not soluble, or contacting the thin layer of aqueous solution with an aqueous coagulation solution in which a complex comprising the responsive copolymer and the charged polymer is not soluble; and iii) allowing solvent exchange between the aqueous solution and the aqueous coagulation solution to produce a porous film. The invention further relates to porous films or membranes thus obtained.