A process for solvent extraction of bitumen from mined oil sand ore is provided, comprising mixing the mined oil sand ore with at least one solvent to produce a solvent/oil sand slurry; adding water to the solvent/oil sand slurry to produce a slurry having a water-to-solids mass ratio of less than about 0.1; mixing the slurry in a mixing tank having a diameter to agglomerate the solids present in the slurry, the mixing tank operating at a power input of between 20 and 50 W/kg of slurry, to produce an agglomerated slurry; and subjecting the agglomerated slurry to solid-liquid separation to produce a first liquids stream containing bitumen and a first solids stream; whereby the slurry height in the mixing tank is 0.1 to 0.3 of the tank diameter.

A method to manufacture a native soil flowable fill includes hydro excavating native soil to form a hole at a first excavation, transferring the native soil from the first excavation to a debris tank, and adding a pozzolan component, cement and water to the debris tank. The method also includes mixing the native soil in the debris tank using a mixing apparatus to form the native soil flowable fill, and transferring the native soil flowable fill back to the first excavation into the hole. The native soil flowable fill comprises 30-90% by weight of native soil, 0-50% by weight of the added pozzolan component, 0-50% by weight of the cement, and 10-45% by weight of the water.

A system to manufacture a native soil flowable fill onsite includes hydro excavation equipment having a suction hose. In addition, the system includes a plurality of onsite debris tanks, where each onsite debris tank is configured to be coupled separately to the suction hose and to store native soil vacuumed from an adjacent hole at an onsite excavation. The system also includes a mixing apparatus inside each of the onsite debris tanks configured to mix the native soil from the adjacent hole with additional components to form a native soil flowable fill for the respective adjacent hole.

A water-based extraction process for extracting bitumen from mined oil is provided comprising providing a water-based mixture containing bitumen; and introducing nanobubbles to the mixture to attach to bitumen and, thereby, extract the bitumen from the water-based mixture, wherein a nanobubble has a diameter of less than 5,000 nm.

A system to manufacture a native soil flowable fill onsite includes hydro excavation equipment having a suction hose. In addition, the system includes a plurality of onsite debris tanks, where each onsite debris tank is configured to be coupled separately to the suction hose and to store native soil vacuumed from an adjacent hole at an onsite excavation. The system also includes a mixing apparatus inside each of the onsite debris tanks configured to mix the native soil from the adjacent hole with additional components to form a native soil flowable fill for the respective adjacent hole.

A method to manufacture a native soil flowable fill includes hydro excavating native soil to form a hole at a first excavation, transferring the native soil from the first excavation to a debris tank, and adding a pozzolan component, cement and water to the debris tank. The method also includes mixing the native soil in the debris tank using a mixing apparatus to form the native soil flowable fill, and transferring the native soil flowable fill back to the first excavation into the hole. The native soil flowable fill comprises 30-90% by weight of native soil, 0-50% by weight of the added pozzolan component, 0-50% by weight of the cement, and 10-45% by weight of the water.

A method to manufacture native soil flowable fill includes hydro excavating native soil to form a hole at a first excavation, and transferring the native soil from the first excavation to a mixing tank. The method also includes adding a pozzolan component, cement and water to the mixing tank, mixing the native soil in the mixing tank with the added pozzolan component, cement and water to form the native soil flowable fill, and transferring the native soil flowable fill back to the first excavation and into the hole.