The present application is directed towards systems for adding components to materials being fluidized in a vibratory mixer by use of atomizers or sprayers. A mechanical system can fluidizes, mix, coat, dry, combine, or segregate materials. The system may comprise a vibratory mixer, mixing vessel containing a first material and a sprayer to introduce a second material. The vibratory mixer may generate a fluidized bed of a first material and the sprayer, coupled to the mixing vessel, may introduce a second material onto the fluidized bed to mix the materials in a uniform and even fashion.

A system for heating, coating, cooling and screening a granular substrate is provided. The system, such as an apparatus for continuous coating granular particles, includes a preheater apparatus for heating granular particles, a rotary drum having an inlet horizontally coupled to the preheater for receiving heated granular particles directly from the fluidized bed preheater, a coating apparatus positioned within the drum for applying a coating to the heated granular particles, and a cooling apparatus positioned horizontally in association with the drum for cooling the granular particles subsequent to coating.

A coated fertilizer comprising a fertilizer granule and a coating disposed on a surface of the fertilizer granule, wherein the coating comprises interpenetrating domains comprising polymer domains and wax domains. A method of making the coated fertilizer is also disclosed.

The invention relates to a coating device (100) with movable spray nozzles comprising a rotating drum (3) and positioning group (1) of a set of spray nozzles (21) for a product with a control column (5) able to be located essentially axially inside the drum (3) and which houses an inner shaft (6), the control column (5) being equipped with at least an articulated arm (7) that includes a rotating nozzle set (21) carrier (20). A transmission system (30) based on pulley means and corresponding pulling means housed in the control column (5) and in the articulated arm (7) simultaneously produce the contraction or extension of the articulated arm (7) and the rotation of the nozzle set (21) carrier (2) based on the relative angular position between the steering column (5) and the inner shaft (6).

A method for coating bulk material uses a coating apparatus to produce a continuous flow of coated material having a predetermined stationary coating weight gain. Coating material is sprayed on the bulk material in two phases within respective first and second rotatable tubular containers of the coating apparatus. In the first rotatable container, the bulk material is partially coated with a pre-set weight gain. In the second rotatable container, the bulk material is sprayed with a coating material to obtain a bulk material coated with the predetermined stational coating weight gain. A transition phase is provided between the two spray periods during which a load of coated bulk material from the first container is transferred at a transfer flow rate to the second container while a new load of bulk material is fed to the first container at the same flow rate as the transfer flow rate.

Provided is a device for granulating, agglomerating, pelletising, drying and/or coating, the device including a swirl chamber, a distribution chamber, wherein the swirl chamber is separated from the distribution chamber by a base and wherein a powder to be granulated or a powder mixture to be granulated is presented in the swirl chamber, the device further including at least one agitator for thoroughly mixing the powder to be granulated or the powder mixture to be granulated and at least one addition device for a liquid, wherein the base is designed in several parts and at least one base part is horizontally and/or vertically displaceable, with the result that that the base becomes a distributor plate. Also provided is a method for granulating, agglomerating, pelletising, drying and/or coating using such a device and a base suitable for use as a distributor plate in a convective drying apparatus.

A method for producing a coated inorganic powder by stirring and mixing an inorganic powder and an organic compound, thereby coating the particle surface of the inorganic powder with the organic compound, the method including making the coating amount of the organic compound relative to the inorganic powder uniform while reducing the inorganic powder and the organic compound which stick to the inner wall of a vessel is provided.

When stirring the inorganic powder and the organic compound in a vessel that is equipped with a stirring blade and has an opening portion, at least a first stirring step and a second stirring step after the first stirring are provided. When the speed of the stirring blade of the first stirring step is defined as V.sub.1 (m/s) and the speed of the stirring blade of the second stirring step is defined as V.sub.2 (m/s), the relationship of “V.sub.1>V.sub.2” is established.

Methods, processes, and apparatuses for preparing and transporting bitumen. Bitumen may be prilled such that a bitumen product comprising a prill core and a non-stick coating is produced. The non-stick coating may comprise asphaltenes and the prill core may comprise bitumen, deasphalted oil, or both bitumen and deasphalted oil. The resultant non-stick coated prills have reduced adhesion to transportation vessels and other non-stick coated prills at a temperature below an adhesion temperature, facilitating transport.

An oil field chemical-carrying material comprising polymeric particles and a process for making the same are disclosed. An oil field chemical is integrally incorporated into the granulated particle. The oil field chemical is in particular a tracer and the particle is in particular a proppant for use in hydraulic fracturing of a subterranean formation. Methods of delivering oil field chemicals, methods of monitoring subterranean formations, methods of tracing flow of fluid from hydrocarbon reservoirs and methods of hydraulic fracturing subterranean formations are also disclosed.

A process may be utilized to coat urea-containing granules with organic polymers. The process may involve compressing gaseous carbon dioxide and condensing the carbon dioxide to obtain liquid carbon dioxide, increasing the pressure and/or the temperature above the critical point of carbon dioxide and obtaining supercritical carbon dioxide, dissolving an organic polymer in the supercritical carbon dioxide to obtain a polymer-containing solution, and mixing the polymer-containing solution with urea-containing granules and lowering the temperature and/or the pressure below the critical point of carbon dioxide and obtaining coated urea-containing granules and gaseous carbon dioxide. In some cases the organic polymer may include biodegradable polymers, and the polymer-containing solution may contain between 20 to 70% by weight biodegradable polymers.