A method is provided for leaching the metals while granulating molten matte, comprising the steps of feeding a molten matte as a falling stream into a granulation chamber, spraying a liquid jet on the stream of molten matte to atomize the matte, and cooling the matte particles thus formed. The liquid jet comprises an acid solution containing water and sulfuric acid so that the acid solution starts leaching metals from the molten matte when the liquid jet contacts the molten matte. Part of product solution from granulation can be circulated to liquid jets to increase the metal content in the solution and to reduce its acid con-tent.

A method is provided for leaching the metals while granulating molten matte, comprising the steps of feeding a molten matte as a falling stream into a granulation chamber, spraying a liquid jet on the stream of molten matte to atomize the matte, and cooling the matte particles thus formed. The liquid jet comprises an acid solution containing water and sulfuric acid so that the acid solution starts leaching metals from the molten matte when the liquid jet contacts the molten matte. Part of product solution from granulation can be circulated to liquid jets to increase the metal content in the solution and to reduce its acid con-tent.

A process for preparing a metal oxide-containing powder that comprises conducting spray pyrolysis that comprises aerosolizing a slurry that comprises solidphase particles in a liquid that comprises at least one precursor compound, which comprises one or more metallic elements of at least one metal oxide, to form droplets of said slurry, and calcining the droplets to at least partially decompose the at least one precursor compound and form the metal oxide-containing powder having a non-hollow morphology.

A process for preparing a metal oxide-containing powder that comprises conducting spray pyrolysis that comprises aerosolizing a slurry that comprises solidphase particles in a liquid that comprises at least one precursor compound, which comprises one or more metallic elements of at least one metal oxide, to form droplets of said slurry, and calcining the droplets to at least partially decompose the at least one precursor compound and form the metal oxide-containing powder having a non-hollow morphology.

An electrostatic spray dryer for drying liquid into powder including an elongated cylindrical drying chamber having an electrostatic spray nozzle at an upper end and a powder collection vessel at a lower end. The powder collection vessel includes a removable and replaceable filter collections sock made of filter material for receiving and collecting dried powder from the drying chamber. For cleaning residual powder from an inside wall of the drying chamber, a scraper member is provided that is coupled by magnetic attraction to a manually removable driver on the external surface of the wall.

The invention provides a process for preparing dispersion powders by spray drying of aqueous polymer dispersions of polymers of one or more ethylenically unsaturated monomers selected from the group encompassing vinyl esters, methacrylic esters, acrylic esters, olefins, dienes, vinylaromatics, and vinyl halides with a drying gas in a nozzle atomization dryer, characterized in that the aqueous polymer dispersion (feed), before being atomized, is preheated under pressure to a temperature of 100° C. to 200° C. and is atomized at this temperature, the pressure being set such that the aqueous phase of the polymer dispersion does not boil at the temperature selected.

The present invention relates to a process for the manufacture of a pulverulent, porous crystalline metal silicate, comprising the following steps: (a) hydrothermal synthesis employing an aqueous mixture comprising (A) a silicon source, (B) a metal source, and (C) an auxiliary component, yielding an aqueous suspension of reaction product 1, comprising a raw porous crystalline metal silicate; and (b) flame spray pyrolysis of reaction product 1, wherein the aqueous suspension obtained in step (a) is sprayed into a flame generated by combustion of a fuel in the presence of oxygen to form a pulverulent, porous crystalline metal silicate; wherein the aqueous suspension comprising reaction product 1 obtained in step (a) exhibits a solids content of ≤70% by weight; and wherein the effective peak temperature, T.sub.eff, experienced by at least 90% by weight of the porous crystalline metal silicate during flame pyrolysis, is in the range T.sub.min<T.sub.eff<T.sub.max, and wherein T.sub.min is 750° C., and wherein T.sub.max is 1250° C.

A nozzle for spraying materials, in particular dispersions, emulsions or suspensions, comprising a nozzle body having a nozzle mouthpiece.

Methods for controlling or regulating the volume flow rate of a substance to be sprayed and/or a gas from a nozzle suitable for spraying substances, particularly dispersions, emulsions or suspensions, wherein the nozzle has a nozzle body comprising a nozzle mouthpiece, wherein the nozzle body has an inner pipe, which is connected to a supply for the substance to be sprayed and has an inner wall and a discharge port, and an outer pipe, which is spaced from the inner pipe, is connected to a supply for a gas and has a discharge port, and the discharge port of the inner pipe and the discharge port of the outer pipe are arranged in the region of the nozzle mouthpiece.

Methods for controlling or regulating the volume flow rate of a substance to be sprayed and/or a gas from a nozzle suitable for spraying substances, particularly dispersions, emulsions or suspensions, wherein the nozzle has a nozzle body comprising a nozzle mouthpiece, wherein the nozzle body has an inner pipe, which is connected to a supply for the substance to be sprayed and has an inner wall and a discharge port, and an outer pipe, which is spaced from the inner pipe, is connected to a supply for a gas and has a discharge port, and the discharge port of the inner pipe and the discharge port of the outer pipe are arranged in the region of the nozzle mouthpiece.