Spheroidal polymer beads having a uniform size are prepared by polymerizing uniformly sized monomer droplets formed by dispersing a polymerizable monomer phase over double-walled cylindrical cross-flow membrane into an suspension phase. A shear force is provided at a point of egression of the polymerizable monomer phase into the suspension phase, the direction of shear substantially perpendicular to the direction of egression of the monomer phase. The membrane is metallic and includes a superhydrophobic coating.

The present invention utilizes a high-speed intensive mixer in a fluidizing-type, solid-phase, neutralization reactor to blend solid-state alkali hydroxide with any humic acid sources. The final product is a dry humic acid salt. The purpose of this innovative method is to eliminate a series of complicated unit operations commonly employed by the traditional process. These removed steps may include dissolving caustic soda, mixing in a paste-like formation, extrusion, granulation, drying, and grinding, etc. The invention contributes to a simplified flowsheet, resulting in sharply reduced equipment investment, plant space, and labor and energy costs. All of these factors coupled with increased productivity will drastically lower the overall production cost. Also, the reduction of dust pollution will greatly minimize the impact in environmental protection and safety issues.

The present invention utilizes a high-speed intensive mixer in a fluidizing-type, solid-phase, neutralization reactor to blend solid-state alkali hydroxide with any humic acid sources. The final product is a dry humic acid salt. The purpose of this innovative method is to eliminate a series of complicated unit operations commonly employed by the traditional process. These removed steps may include dissolving caustic soda, mixing in a paste-like formation, extrusion, granulation, drying, and grinding, etc. The invention contributes to a simplified flowsheet, resulting in sharply reduced equipment investment, plant space, and labor and energy costs. All of these factors coupled with increased productivity will drastically lower the overall production cost. Also, the reduction of dust pollution will greatly minimize the impact in environmental protection and safety issues.

A method and a device for producing honeycomb particles capable of absorbing harmful molecular elements are disclosed. A chemical element having a crystal structure is dissolved in water in a certain percentage to form a chemical element solution, and then it is pressurized. The pressurized chemical element solution is sprayed out in mist form toward a forming mirror by a high-pressure nozzle of a spray tube. When the chemical element solution in mist form contacts the heated forming mirror, the moisture quickly bursts and evaporates to form fine particles. The dried fine particles of the chemical element are made to fall by the high frequency vibration and are collected. Accordingly, the chemical element having a crystal structure is formed into fine particles having many air holes, increasing the area for chemical reaction and further increasing the efficiency of absorption of harmful elements such as various toxic elements or bacteria.

A method and a device for producing honeycomb particles capable of absorbing harmful molecular elements are disclosed. A chemical element having a crystal structure is dissolved in water in a certain percentage to form a chemical element solution, and then it is pressurized. The pressurized chemical element solution is sprayed out in mist form toward a forming mirror by a high-pressure nozzle of a spray tube. When the chemical element solution in mist form contacts the heated forming mirror, the moisture quickly bursts and evaporates to form fine particles. The dried fine particles of the chemical element are made to fall by the high frequency vibration and are collected. Accordingly, the chemical element having a crystal structure is formed into fine particles having many air holes, increasing the area for chemical reaction and further increasing the efficiency of absorption of harmful elements such as various toxic elements or bacteria.

The present application is directed towards systems for adding components to materials being fluidized in a vibratory mixer by use of atomizers or sprayers. A mechanical system can fluidizes, mix, coat, dry, combine, or segregate materials. The system may comprise a vibratory mixer, mixing vessel containing a first material and a sprayer to introduce a second material. The vibratory mixer may generate a fluidized bed of a first material and the sprayer, coupled to the mixing vessel, may introduce a second material onto the fluidized bed to mix the materials in a uniform and even fashion.

The present application is directed towards systems for adding components to materials being fluidized in a vibratory mixer by use of atomizers or sprayers. A mechanical system can fluidizes, mix, coat, dry, combine, or segregate materials. The system may comprise a vibratory mixer, mixing vessel containing a first material and a sprayer to introduce a second material. The vibratory mixer may generate a fluidized bed of a first material and the sprayer, coupled to the mixing vessel, may introduce a second material onto the fluidized bed to mix the materials in a uniform and even fashion.

A discharge device is provided. The discharge device includes a liquid feed-discharger, and the liquid feed-discharger includes a feed unit configured to feed a liquid and a discharge unit having discharge holes configured to discharge the liquid fed by the feed unit. A ratio (X/Y) of a maximum cross-sectional area X (mm.sup.2) to a minimum cross-sectional area Y (mm.sup.2) of the liquid feed-discharger in a direction orthogonal to an axial direction of the liquid feed-discharger is from 1 to 5.

A discharge device is provided. The discharge device includes a liquid feed-discharger, and the liquid feed-discharger includes a feed unit configured to feed a liquid and a discharge unit having discharge holes configured to discharge the liquid fed by the feed unit. A ratio (X/Y) of a maximum cross-sectional area X (mm.sup.2) to a minimum cross-sectional area Y (mm.sup.2) of the liquid feed-discharger in a direction orthogonal to an axial direction of the liquid feed-discharger is from 1 to 5.

A method for manufacturing resin particles is provided. The method includes the steps of: dissolving a resin free of poly(lactic-co-glycolic acid) (PLGA) in a good solvent of the resin to prepare a resin solution; and discharging the resin solution from at least one discharge hole having an inner diameter of less than 1,000 m into a poor solvent of the resin to form resin particles.