Patent classifications
B01J6/001
SHAPED CATALYST BODY FOR THE PRODUCTION OF ETHYLENE OXIDE
A shaped catalyst body for producing ethylene oxide by gas-phase oxidation of ethylene, having a BET surface area in the range of 2 to 20 m2/g and comprising silver and a rhenium promotor deposited on a porous alpha-alumina catalyst support, characterized in that the support has a calcination history of at least 1460° C. The catalyst support has a high surface area and little ethylene oxide isomerization and/or decomposition activity. The invention further relates to a porous alpha-alumina catalyst support having a BET surface area of 1.7 to 10 m2/g, the porous alpha-alumina catalyst support being obtainable by a) preparing a precursor material comprising a transition alumina and/or an alumina hydrate; b) forming the precursor material into shaped bodies; and c) calcining the shaped bodies at a temperature of 1460° C. to 1700° C. to obtain the porous alpha-alumina support. The invention also relates to a process for producing ethylene oxide by gas-phase oxidation of ethylene, comprising reacting ethylene and oxygen in the presence of a shaped catalyst body as described above.
PROCESS FOR PRODUCING A POROUS ALPHA-ALUMINA CATALYST SUPPORT
A process for producing a porous alpha-alumina catalyst support, comprising i) preparing a precursor material comprising, based on inorganic solids content, at least 50 wt.-% of a transition alumina having a loose bulk density of at most 600 g/L, a pore volume of at least 0.6 mL/g and a median pore diameter of at least 15 nm; and at most 30 wt.-% of an alumina hydrate; ii) forming the precursor material into shaped bodies; and iii) calcining the shaped bodies to obtain the porous alpha-alumina catalyst support. The catalyst support has a high overall pore volume, thus allowing for impregnation with a high amount of silver, while keeping its surface area sufficiently large so as to provide optimal dispersion of catalytically active species, in particular metal species. The invention further relates to a shaped catalyst body for producing ethylene oxide by gas-phase oxidation of ethylene, comprising at least 15 wt.-% of silver, relative to the total weight of the catalyst, deposited on a porous alpha-alumina catalyst support obtained in the process described above. The invention also relates to a process for preparing a shaped catalyst body as described above comprising impregnating a porous alpha-alumina catalyst support obtained in the process described above with a silver impregnation solution, preferably under reduced pressure; and optionally subjecting the impregnated porous alumina support to drying; and b) subjecting the impregnated porous alpha-alumina support to a heat treatment; wherein steps a) and b) are optionally repeated. The invention further relates to a process for producing ethylene oxide by gas-phase oxidation of ethylene, comprising reacting ethylene and oxygen in the presence of a shaped catalyst body as described above.
THREE-WAY CATALYST HAVING LOW NH3 FORMATION AND PREPARATION METHOD THEREFOR
A three-way catalyst having low NH.sub.3 formation is disclosed. The catalyst includes a carrier and a coating material. The coating material includes a precious metal active component and a catalytic material. The precious metal active component includes a first precious metal active component and a second precious metal active component. The first precious metal active component is a composition containing Ru. The second precious metal active component is a composition containing Pt, Pd and Rh. Alternatively, the second precious metal active component is a composition containing Pd and Rh.
METHOD AND DEVICE FOR PRODUCING LITHIUM TRANSITION METAL OXIDE
Provided is a method for producing a lithium transition metal oxide, comprising, A) mixing a lithium salt and a precursor, adding the mixture into a reactor for precalcination; the lithium salt has a particle size D50 of 10-20 μm and the precursor has a particle size D50 of 1-20 μm, and the precursor is one or more selected from transition metal oxyhydroxide, transition metal hydroxide and transition metal carbonate; and B) adding the product obtained from the precalcination into a fluidized bed reactor, subjecting to a first calcination and a second calcination to obtain the lithium transition metal oxide. Raw materials for the lithium transition metal oxide further includes a main-group metal compound containing oxygen, which is added in the precalcination, the first calcination or the second calcination; and the main-group metal compound containing oxygen has an average particle size of 10-100 nm. A fluidized bed reactor is also provided.
OXIDATION CATALYSTS FOR DESTRUCTING VOCS WHICH CONTAIN LIGHT ALKANE COMPOUNDS IN EMISSIONS
Disclosed herein are monolith oxidation catalysts for the destruction of CO and volatile organic compounds (VOC) chemical emissions, in particular, the destruction of light alkane organic compounds. The catalysts contain high surface area refractory oxides of silica- and hafnia-doped zirconia and silica, or tin oxide or stabilized alumina; and at least one platinum group metals, in particular platinum metal, or a combination of platinum and palladium
Synthesis of metal oxide catalysts using supercritical carbon dioxide extraction
A metal oxide catalyst synthesized using supercritical carbon dioxide extraction is provided, wherein the metal oxide catalyst includes an active site containing at least one type of metal oxide and a support for loading the active site and the metal oxide is an oxide of a metal selected from the group consisting of transition metals (atomic number 21 to 29, 39 to 47, 72 to 79, or 104 to 108), lanthanide (atomic number 57 to 71), post-transition metals (atomic number 13, 30 to 31, 48 to 50, 80 to 84, and 112), and metalloids (atomic number 14, 32 to 33, 51 to 52, and 85) in the periodic table, and a combination thereof.
Bifunctional catalysts and systems and methods for oxidative dehydrogenation of alkanes to olefins and high-valued products
Bifunctional catalyst compositions, methods, and systems are provided for the use of CO.sub.2 as a soft oxidizing agent to effectively convert low-value small alkanes to high-value small olefins. The bifunctional catalyst comprises a metal oxide catalyst and a redox-active ceramic support.
Desulfurization catalyst, its production and application thereof
A desulfurization catalyst includes at least: 1) a sulfur-storing metal oxide, 2) an inorganic binder, 3) a wear-resistant component, and 4) an active metal component. The sulfur-storing metal is one or more of a metal of Group IIB of the periodic table, a metal of Group VB of the periodic table, and a metal of Group VIB of the periodic table, e.g., zinc. The desulfurization catalyst has a good stability and a high desulfurization activity.
3D printing of metal containing structures
In an aspect, a method for making a metal-containing material comprises steps of: forming a metal-containing hydrogel from an aqueous precursor mixture using a photopolymerization; wherein the aqueous precursor mixture comprises water, one or more aqueous photosensitive binders, and one or more aqueous metal salts; and thermally treating the metal-containing hydrogel to form the metal-containing material; wherein the metal-containing hydrogel is exposed to a thermal-treatment atmosphere during the step of thermally treating; wherein a composition of the metal-containing material is at least partially determined by a composition of the thermal-treatment atmosphere during the thermally treating step.
CATALYTIC CRACKING CATALYST AND PROCESS FOR PREPARING THE SAME
A catalytic cracking catalyst contains 10-70 wt % of a cracking active component, 10-60 wt % of a binder and 10-70 wt % of a clay. The cracking active component has 5-100 wt % of a first Y-type molecular sieve and 0-95 wt % of a second molecular sieve. The first Y-type molecular sieve is a modified molecular sieve based on the crystal modification of kaolin and has the sodium oxide content of less than 2 wt %. The process for preparing the catalyst includes the steps of vigorously mixing and stirring a cracking active component comprising a modified molecular sieve based on the crystal modification of kaolin, a binder and a clay with water; spray drying; washing; filtering; and drying. The catalyst is used in the catalytic cracking reaction of heavy oils, and has a good coke selectivity, as well as a higher heavy oil conversion rate.