Systems for producing hydrogen gas for local distribution, consumption, and/or storage, and related devices and methods are disclosed herein. A representative system includes a pyrolysis reactor that can be coupled to a supply of reaction material that includes a hydrocarbon. The reactor includes one or more flow channels positioned to transfer heat to the reaction material to convert the hydrocarbon into an output that includes hydrogen gas and carbon particulates. The system also includes a carbon separation system operably coupled to the pyrolysis reactor to separate the hydrogen gas the carbon particulates in the output. In various embodiments, the system also includes components to locally consume the filtered hydrogen gas.

A pyrolysis plant including: a) an exhaust heated feeder; b) a pyrolysis reactor; c) a rotary screen cleaning tower; d) an exhaust heat fuel cleaner; e) a carbon refiner; and f) a safety burner tower.

The present disclosure relates to methods and systems for treating a fluid produced from a biorefinery to remove contaminants, such as metals and sulfur therefrom. Biomass is pyrolysed and activated to form activated carbon used to remove such contaminants. The fluid produced from the biorefinery may be one or more of a biofuel, a biogas, and wastewater.

A continuous reactor device for treatment of biomass includes a biomass feed for introduction of the biomass or the feedstock to a reactor portion of the continuous reactor device. The reactor portion includes a compartment, a transport device for transportation of the biomass through the reactor portion, and a heating device for precise temperature-adjustment in the compartment in the reactor portion, is proposed.

A process for large scale and energy efficient production of oxygenates from sugar is disclosed in which a sugar feedstock is introduced into a thermolytic fragmentation reactor comprising a fluidized stream of heat carrying particles which are separated from the reaction product and directed to a reheater comprising a resistance heating system.

A pyrolysis method and a pyrolysis reactor for thermal decomposition of polymer waste materials, particularly rubber and plastics waste materials, using a fast pyrolysis process, are disclosed. The waste material is delivered to a pyrolytic chamber, and is heated to a decomposition temperature of the waste material by microwave radiation.

There is described a method of producing hydrogen and nitrogen using a feedstock gas reactor. Reaction of feedstock and combustion gases in the reactor produces hydrogen and nitrogen through pyrolysis of the feedstock gas. Parameters of the process may be adjusted to control the ratio of hydrogen to nitrogen that is produced such that it may be suitable, for example, for the synthesis of ammonia.

There is described a method of using a feedstock gas reactor. Reaction of feedstock and combustion gases in the reactor produces hydrogen through pyrolysis of the feedstock gas. At least some of a mixed product stream extracted from the reactor may be recycled to the reactor to drive further pyrolysis of the feedstock gas. A portion of the recycled mixed product stream may be recirculated back to a combustion chamber of the reactor, and a portion of the recycled mixed product stream may be recirculated back to a reaction chamber of the reactor.

Systems and methods for processing waste plastics are provided. One method includes mixing, heating and compacting a supply of the waste plastic based feedstock having an appreciable amount of halide compounds or heteroatoms from one or more sources of contamination; providing an amendment comprising alkaline earth oxides and/or hydroxides, oxides of iron, and/or oxides of aluminum to be mixed, heated and compacted with the waste plastic based feedstock to form a densified melt of plastic material including the amendment; and pyrolyzing the densified melt of plastic material including the amendment within a pyrolysis reactor. Another method includes pyrolyzing a supply of the waste plastic feedstock within a pyrolysis reactor to generate a hydrocarbon gas stream and a solids residue stream; condensing out a tars product from the hydrocarbon gas stream output from the pyrolysis reactor with a quenching apparatus; and pyrolyzing the tars product within a supplemental pyrolysis reactor.

Systems and methods are provided for production of carbon nanotubes and H.sub.2 using a reaction system configuration that is suitable for large scale production. In the reaction system, a substantial portion of the heat for the reaction can be provided by using a heated gas stream. Optionally, the heated gas stream can correspond to a heated H.sub.2 gas stream. By using a heated gas stream, when the catalyst precursors for the floating catalyst—chemical vapor deposition (FC-CVD) type catalyst are added to the gas stream, the gas stream can be at a temperature of 1000° C. or more. This can reduce or minimize loss of catalyst precursor material and/or deposition of coke on sidewalls of the reactor. Additionally, a downstream portion of the reactor can include a plurality of flow channels of reduced size that are passed through a heat exchanger environment, such as a shell and tube heat exchanger. This can provide cooling of the gas flow after catalyst formation to allow for carbon nanotube formation, while also reducing the Reynolds number of the flow sufficiently to provide laminar flow within the region where carbon nanotubes are formed.