A composite media for non-oxidative C2H6 dehydrogenation comprises an aluminosilicate zeolite matrix, and an EDH catalyst on one or more of an external surface of the aluminosilicate zeolite matrix and internal surfaces within pores of the aluminosilicate zeolite matrix. The EDH catalyst comprises one or more of Fe, Zn, Pt, Ga, alloys thereof, and oxides thereof. A C2H6 activation system, and a method of processing a C2H6-containing stream are also described.

The present invention relates to a plant and a process for producing propylene at least one oxygenate, comprising a reactor for converting the reactant mixture into a product mixture which comprises propylene and also aliphatic and aromatic C.sub.5+ hydrocarbons, at least one distillation column for removing a C.sub.5+ stream, the C.sub.5+ stream comprising at least 90 wt % of the aliphatic and aromatic C.sub.5+ hydrocarbons of the product mixture, an extractive distillation column for separating the C.sub.5+ stream into an aromatics stream and an aliphatics stream, the aliphatics stream comprising at least 90 wt % of the aliphatics of the C.sub.5+ stream, and the aromatics stream comprising at least 90 wt % of the aromatics of the C.sub.5+ stream, and an aliphatics recycle line for at least partial recycling of the aliphatics stream to the reactor. According to the invention, an aromatics recycle line is provided which returns the aromatics stream at least partially as extractant into the extractive distillation column.

A method of carrying out the dehydrogenation of lower alkanes in a fixed-bed reactor containing a catalyst bed, the catalyst bed comprising (i) catalyst particles supporting a catalyst effective to promote said dehydrogenation and (ii) engineered inert diluent particles, where the method comprises passing the lower alkane in gaseous form through the catalyst bed, wherein the engineered inert diluent particles have a cross-sectional shape having two opposing convex edges joined by and intersecting two opposing concave edges, and a plurality of holes between said edges penetrating through the particle.

A process for producing xylenes, in particular para-xylene that is less energy intensive than conventional processes is provided. In an embodiment the process comprises contacting a feed mixture in an isomerization zone with a catalyst at isomerization conditions and producing an isomerized product comprising a higher proportion of p-xylene than in the feed mixture, wherein the catalyst comprises an acidic sulfonated catalytic membrane. Xylene isomerization can also be coupled with a p-xylene extraction process, where the raffinate (p-xylene deprived stream) from the extraction process is fed to an isomerization reactor to produce p-xylene. In an embodiment, the process can comprise: a) providing a feed stream comprising a mixture of xylene isomers including p-xylene; b) extracting p-xylene from the feed stream using a separator to separate the feed stream into a p-xylene rich stream and a p-xylene deprived stream; and c) delivering the p-xylene deprived stream to an isomerization unit, the isomerization unit including an acidic sulfonated catalytic membrane, and using the isomerization unit to produce an isomerized product comprising a higher proportion of p-xylene than in the p-xylene deprived stream delivered to the isomerization unit. In any one or more aspects, the isomerization unit can be operated at a temperature in the range of less than 350°, for example about 20° C. to about 200° C.

The invention provides a support distributor for a scallop for use in a radial flow reactor. The support distributor includes an elongated sheet having a plurality of perforations extending through a thickness thereof, and at least three edges along a length thereof so as to form a member having at least three support points which engage an inner surface of the scallop.

A method for producing an olefin and a monocyclic aromatic hydrocarbon of the present invention includes a dicyclopentadiene removal treatment step of removing dicyclopentadienes having a dicyclopentadiene skeleton from a feedstock oil which is a thermally-cracked heavy oil obtained from an apparatus for producing ethylene and which has a 90 volume % distillate temperature, as a distillation characteristic, of 390° C. or lower; and a cracking and reforming reaction step of obtaining a product containing an olefin and a monocyclic aromatic hydrocarbon by bringing the feedstock oil having a content of dicyclopentadienes adjusted to 10% by weight or less by treating a part or all of the feedstock oil through the dicyclopentadiene removal step into contact with a catalyst and reacting the feedstock oil.

A method for producing an olefin and a monocyclic aromatic hydrocarbon of the present invention includes a dicyclopentadiene removal treatment step of removing dicyclopentadienes having a dicyclopentadiene skeleton from a feedstock oil which is a thermally-cracked heavy oil obtained from an apparatus for producing ethylene and which has a 90 volume % distillate temperature, as a distillation characteristic, of 390° C. or lower; and a cracking and reforming reaction step of obtaining a product containing an olefin and a monocyclic aromatic hydrocarbon by bringing the feedstock oil having a content of dicyclopentadienes adjusted to 10% by weight or less by treating a part or all of the feedstock oil through the dicyclopentadiene removal step into contact with a catalyst and reacting the feedstock oil.

A system for producing catalytically treated pyrolytic vapor.The system comprises a pyrolysis reactor (100) configured to produce pyrolytic vapor and a catalytic reactor (200) limiting abed area (B) into which a fluidized catalyst bed is configured to form in use. The catalytic reactor (200) comprises a static mixer (300) configured to spread the particulate catalyst within the bed area (B). Thus, the catalytic reactor (200) is configured to produce a mixture of the particulate catalyst and the catalytically treated pyrolytic vapor from the pyrolytic vapor. A method for producing catalytically treated pyrolytic vapor. The method comprises producing pyrolytic vapor and allowing at least a clean part of the pyrolytic vapor to chemically react in the presence of the particulate catalyst to produce a mixture of the particulate catalyst and catalytically treated pyrolytic vapor. The method comprises mixing, in the bed area, the pyrolytic vapor and the particulate catalyst with a static mixer.

A system for producing catalytically treated pyrolytic vapor.The system comprises a pyrolysis reactor (100) configured to produce pyrolytic vapor and a catalytic reactor (200) limiting abed area (B) into which a fluidized catalyst bed is configured to form in use. The catalytic reactor (200) comprises a static mixer (300) configured to spread the particulate catalyst within the bed area (B). Thus, the catalytic reactor (200) is configured to produce a mixture of the particulate catalyst and the catalytically treated pyrolytic vapor from the pyrolytic vapor. A method for producing catalytically treated pyrolytic vapor. The method comprises producing pyrolytic vapor and allowing at least a clean part of the pyrolytic vapor to chemically react in the presence of the particulate catalyst to produce a mixture of the particulate catalyst and catalytically treated pyrolytic vapor. The method comprises mixing, in the bed area, the pyrolytic vapor and the particulate catalyst with a static mixer.

A device and a process for producing undecylenic acid methyl ester using methyl ricinoleate as raw material are provided. The device comprises a feed pump, a raw material pre-heater, a microwave catalytic reactor, a microwave generator, a temperature controller and an infrared sensor, a condenser, a product tank and a discharge pump. The feed pump is connected with the raw material pre-heater, which is connected with the inlet of the microwave catalytic reactor. The outlet of the microwave catalytic reactor is connected with the condenser, which is connected to the product tank and the discharge pump. The microwave catalytic reactor is located in the microwave generator, which is connected with the temperature controller and the infrared sensor. The process is as follows: high-purity methyl ricinoleate, used as the raw material, is converted to methyl undecene and heptaldehyde by microwave-assisted pyrolysis process, followed by isolation and purification to produce methyl undecene.