Processes and systems are disclosed for improving the yield from reforming processes. Aromatic complex bottoms, or a heavy fraction thereof, are subjected to catalytic conversion to produce additional gasoline and higher-quality aromatic compounds.

The use of induced condensing agent (ICA) in fluidized bed gas phase reactor systems enables higher production rates but can affect the resulting polyolefins melt index. The effect the increased ICA concentration may have on a melt index may be counteracted, if necessary, by altering the concentration of olefin monomer within the reactor system.

The present invention relates to internals useful for minimizing bubble size in a bubbling fluidized bed reactor. One use for the invention is in an apparatus and method for producing trichlorosilane in which metallurgical grade silicon is reacted with hydrogen chloride gas and while being fluidized by the hydrogen chloride gas, thereby producing trichlorosilane.

A process for the production of polyolefins comprising: feeding a slurry comprising at least one polymerization catalyst, at least one carrier liquid, first olefin monomer(s) and optionally at least one first comonomer into at least one loop reactor; polymerizing the first olefin monomer(s) and optionally the at least one first comonomer yielding a first polyolefin; withdrawing the first polyolefin from the loop reactor; feeding the first polyolefin to a gas-solids olefin polymerization reactor, wherein the gas-solids olefin polymerization reactor comprises: a top zone; a middle zone, which comprises a top end in direct contact with said top zone and which is located below said top zone, the middle zone having a generally cylindrical shape; and a bottom zone, which is in direct contact with a bottom end of the middle zone and which is located below the middle zone; introducing a fluidization gas stream into the bottom zone of the gas-solids olefin polymerization reactor; polymerizing second olefin monomer(s) and optionally at least one second comonomer in the presence of the polymerization catalyst and the first polyolefin to a second polyolefin in a dense phase formed by particles of said second polyolefin suspended in an upwards flowing stream of the fluidization gas in the middle zone; introducing a jet gas stream through one or more jet gas feeding ports in a jet gas feeding area of the middle zone at the dense phase in the middle zone of the gas-solids olefin polymerization reactor; withdrawing the second polyolefin from the gas-solids olefin polymerization reactor.

Systems and methods for producing light olefins wherein a feed stream comprising naphtha is flowed into a reaction unit comprising a fast fluidized bed reactor coupled to and in fluid communication with a riser reactor. The fast fluidized bed reactor comprises baffles therein to minimize backmixing therein to maximize the production of light olefins. The effluent from the fast fluidized bed reactor is further flowed to the riser reactor. The lift gas, which can comprise nitrogen, methane, flue gas, or combinations thereof, is injected in the reaction united via a sparger. Effluent of the riser reactor is separated in a product separation unit to produce a product stream comprising light olefins and spent catalyst. Spent catalyst is further stripped by a stripping gas comprising methane, nitrogen, flue gas, or combinations thereof. Stripped spent catalyst is regenerated to produce regenerated catalyst, which is subsequently flowed to the fast fluidized bed reactor.

Catalyst preparation systems and methods for preparing reduced chromium catalysts are disclosed, and can comprise irradiating a supported chromium catalyst containing hexavalent chromium with a light beam having a wavelength within the UV-visible light spectrum. Such reduced chromium catalysts have improved catalytic activity compared to chromium catalysts reduced by other means. The use of the reduced chromium catalyst in polymerization reactor systems and olefin polymerization processes also is disclosed, resulting in polymers with a higher melt index.

Catalyst preparation systems and methods for preparing reduced chromium catalysts are disclosed, and can comprise irradiating a supported chromium catalyst containing hexavalent chromium with a light beam having a wavelength within the UV-visible light spectrum. Such reduced chromium catalysts have improved catalytic activity compared to chromium catalysts reduced by other means. The use of the reduced chromium catalyst in polymerization reactor systems and olefin polymerization processes also is disclosed, resulting in polymers with a higher melt index.

An olefin polymerisation method and arrangement comprising polymerising at least one olefin in gas phase in a fluidised bed in the presence of an olefin polymerisation catalyst in a polymerisation reactor having a vertical body; a generally conical downwards tapering bottom zone; a generally cylindrical middle zone, above and connected to said bottom zone; and a generally conical upwards tapering top zone above and connected to said middle zone wherein (i) fluidisation gas is introduced to the bottom zone of the reactor from where it passes upwards through the reactor; (ii) the fluidisation gas is withdrawn from the top zone of the reactor; (iii) a fluidised bed is formed within the reactor where the growing polymer particles are suspended in the upwards rising gas stream; and wherein the polymerisation reactor has an operating temperature set point and which reactor comprises at least one temperature measurement sensor, wherein a temperature difference (DT) between the temperature measurement sensor (Tm), and the operating temperature set point (Ts) of the reactor is equal to or less than 10° C.

Disclosed herein is an apparatus and a method for catalytic conversion of chemical substances in the presence of pulverulent catalysts in a trickle bed reactor with residence times in the range of 0.1-10 seconds, wherein the apparatus includes a trickle bed reactor (2), the inlet side of which is functionally connected to a catalyst reservoir vessel (1) and a reactant feed, and the outlet side of which is functionally connected to a separator (3). The separator (3) has an exit conduit for leading off product stream, wherein the apparatus has the characteristic feature that the exit conduit disposed on the separator (3) for leading off product stream has a continuously acting valve connected via a controller to a pressure measurement sensor, wherein the continuously acting valve and the pressure measurement sensor form a pressure control circuit with a controller.

A method for the large-scale synthesis of a zeolite-templated carbon (ZTC). The method includes the steps of: introducing a bed material comprising a zeolite to a fluidized bed reactor and heating the bed material to a temperature between 550° C. and 800° C.; fluidizing the bed material with a fluidizing gas and maintaining the temperature of the bed material between 550° C. and 800° C.; introducing an organic carbon precursor while fluidizing the zeolite for a period of time such that carbon is deposited on the zeolite by chemical vapor deposition to produce a zeolite-carbon composite; and treating the zeolite-carbon composite with an acid solution such that the zeolite template is dissolved and the ZTC is obtained.