A system and method thereof are provided for multi-stage processing of one or more precursor compounds into a battery material. The system includes a mist generator, a drying chamber, one or more gas-solid separators, and one or more in-line reaction modules comprised of one or more gas-solid feeders, one or more gas-solid separators, and one or more reactors. Various gas-solid mixtures are formed within the internal plenums of the drying chamber, the gas-solid feeders, and the reactors. In addition, heated air or gas is served as the energy source within the processing system and as the gas source for forming the gas-solid mixtures to facilitate reaction rate and uniformity of the reactions therein. Precursor compounds are continuously delivered into the processing system and processed in-line through the internal plenums of the drying chamber and the reaction modules into final reaction particles useful as a battery material.

A system and method thereof are provided for multi-stage processing of one or more precursor compounds into a battery material. The system includes a mist generator, a drying chamber, one or more gas-solid separators, and one or more in-line reaction modules comprised of one or more gas-solid feeders, one or more gas-solid separators, and one or more reactors. Various gas-solid mixtures are formed within the internal plenums of the drying chamber, the gas-solid feeders, and the reactors. In addition, heated air or gas is served as the energy source within the processing system and as the gas source for forming the gas-solid mixtures to facilitate reaction rate and uniformity of the reactions therein. Precursor compounds are continuously delivered into the processing system and processed in-line through the internal plenums of the drying chamber and the reaction modules into final reaction particles useful as a battery material.

Provided herein is a unidirectional blow down system for a high-pressure tubular reactor with a hyper that minimizes the tube wall metal temperature during a decomposition event wherein the system prevents the reactor walls from reaching a temperature capable of causing the tube metal to austenize. Also provided are methods of designing and methods of operating a unidirectional blowdown system.

Provided herein is a unidirectional blow down system for a high-pressure tubular reactor with a hyper that minimizes the tube wall metal temperature during a decomposition event wherein the system prevents the reactor walls from reaching a temperature capable of causing the tube metal to austenize. Also provided are methods of designing and methods of operating a unidirectional blowdown system.

Ethylene is produced from ethanol in a one-step process by reacting ethanol with hydrogen chloride over a catalyst composed of silica alumina catalyst in intimate admixture with activated charcoal.

A system and method thereof are provided for multi-stage processing of one or more precursor compounds into a battery material. The system includes a mist generator, a drying chamber, one or more gas-solid separators, and one or more in-line reaction modules comprised of one or more gas-solid feeders, one or more gas-solid separators, and one or more reactors. Various gas-solid mixtures are formed within the internal plenums of the drying chamber, the gas-solid feeders, and the reactors. In addition, heated air or gas is served as the energy source within the processing system and as the gas source for forming the gas-solid mixtures to facilitate reaction rate and uniformity of the reactions therein. Precursor compounds are continuously delivered into the processing system and processed in-line through the internal plenums of the drying chamber and the reaction modules into final reaction particles useful as a battery material.

A system and method thereof are provided for multi-stage processing of one or more precursor compounds into a battery material. The system includes a mist generator, a drying chamber, one or more gas-solid separators, and one or more in-line reaction modules comprised of one or more gas-solid feeders, one or more gas-solid separators, and one or more reactors. Various gas-solid mixtures are formed within the internal plenums of the drying chamber, the gas-solid feeders, and the reactors. In addition, heated air or gas is served as the energy source within the processing system and as the gas source for forming the gas-solid mixtures to facilitate reaction rate and uniformity of the reactions therein. Precursor compounds are continuously delivered into the processing system and processed in-line through the internal plenums of the drying chamber and the reaction modules into final reaction particles useful as a battery material.

A method for converting uranium hexafluoride to uranium dioxide includes steps of hydrolysis of UF.sub.6 to uranium oxyfluoride (UO.sub.2F.sub.2) in a hydrolysis reactor (4) by reaction between gaseous UF.sub.6 and dry water vapour injected into the reactor (4), and pyrohydrolysis of UO.sub.2F.sub.2 to UO.sub.2 in a pyrohydrolysis furnace (6) by reaction of UO.sub.2F.sub.2 with dry water vapour and hydrogen gas (H.sub.2) injected into the furnace (6). The hourly mass flowrate of gaseous UF.sub.6 supplied to the reactor (4) is between 75 and 130 kg/h, the hourly mass flowrate of dry water vapour supplied to the reactor (4) for hydrolysis is between 15 and 30 kg/h, and the temperature inside the reactor (4) is between 150 and 250? C.

A method for converting uranium hexafluoride to uranium dioxide includes steps of hydrolysis of UF.sub.6 to uranium oxyfluoride (UO.sub.2F.sub.2) in a hydrolysis reactor (4) by reaction between gaseous UF.sub.6 and dry water vapour injected into the reactor (4), and pyrohydrolysis of UO.sub.2F.sub.2 to UO.sub.2 in a pyrohydrolysis furnace (6) by reaction of UO.sub.2F.sub.2 with dry water vapour and hydrogen gas (H.sub.2) injected into the furnace (6). The hourly mass flowrate of gaseous UF.sub.6 supplied to the reactor (4) is between 75 and 130 kg/h, the hourly mass flowrate of dry water vapour supplied to the reactor (4) for hydrolysis is between 15 and 30 kg/h, and the temperature inside the reactor (4) is between 150 and 250? C.

A continuous process for producing a material of a battery cell using a system having a mist generator, a drying chamber, one or more gas-solid separators and a reactor is provided. A mist generated from a liquid mixture of two or more metal precursor compounds in desired ratio is dried inside the drying chamber. Heated air or gas is served as the gas source for forming various gas-solid mixtures and as the energy source for reactions inside the drying chamber and the reactor. One or more gas-solid separators are used in the system to separate gas-solid mixtures from the drying chamber into solid particles mixed with the metal precursor compounds and continuously deliver the solid particles into the reactor for further reaction to obtain final solid material particles with desired crystal structure, particle size, and morphology.