The invention relates to carbon aerogels with particle sizes less than 1 μm. The carbon aerogels are prepared by (A)reacting a mono- and/or polyhydroxybenzene, an aldehyde and a catalyst in a reactor at a reaction temperature T in the range from 75-200° C. at a pressure of 80-2400 kPa, (B) then spraying the reaction mixture from process step (A) into an acid, (C) drying the resulting product from process step (B) and (D) carbonizing it. The carbon aerogels according to the invention can be used as filler, reinforcing filler, UV stabilizer, electrode material, sound absorbents, thermal insulating material, catalyst, catalyst support, conductivity additive, absorbent for gas and/or liquid preparation or pigment.

A method and an apparatus for preparing aerogel by drying under reduced pressure. The gel to be dried is placed into a sealed drying apparatus which can be depressurized by air extraction or/and can be heated to raise the temperature. The methods of reducing pressure by air extraction or/and raising temperature are acted upon the water and solvents within the aerogel to be dried, and an outward force is thus generated for the water and solvents to be volatilized outwards. By controlling the rates of reducing pressure by air extraction or/and raising temperature, the outward force is allowed to be equal to or close to the inward capillary force, such that the pores of the gel may not be collapsed or cracked. At the same time, drying is carried out continuously, and finally the interior water and solvents are removed completely.

The present invention provides a method for preparing an aerogel based on plasticizing and foaming with solvent, and the aerogel material is prepared through plasticization with solvent and generation of in-situ bubbles. The method solves the difficult problem that the non-polymer is difficult to realize thermoplastic foaming, and has wide applicability. In addition, a lot of foaming agents can be uses for this method, and this method is easy to implement, and does not require a special drying process, so that the industrialization development of the porous aerogel is greatly promote.

The present invention provides a fiber-reinforced aerogel material which can be used as insulation in thermal battery applications. The fiber-reinforced aerogel material is highly durable, flexible, and has a thermal performance that exceeds the insulation materials currently used in thermal battery applications. The fiber-reinforced aerogel insulation material can be as thin as 1 mm less, and can have a thickness variation as low as 2% or less. Also provided is a method for improving the performance of a thermal battery by incorporating a reinforced aerogel material into the thermal battery. Further provided is a casting method for producing thin fiber-reinforced aerogel materials.

A method of synthesizing aerogels and cross-linked aerogels in a single step and in a single pot without requiring any solvent exchange is described. Porous matrices are synthesized through a modification of hydrolysis condensation of alkoxides in which addition of water is minimized. The reaction occurs in an ethanol-water azeotrope mixture; the water in the azeotrope slowly hydrolyzes the alkoxide. Additionally, after gelation, the porous matrix is dried in supercritical ethanol rather than liquid CO.sub.2, which allows for elimination of solvent exchange steps. These modifications allow for the preparation of aerogel monoliths in any size in one step and in one pot and much faster than conventional procedures. In addition, the method provides for custom aerogel parts with large dimensions, as well as high volume fabrication of aerogels. The custom aerogel parts may be used in a variety of thermal insulation applications.

A method for producing a plate type metal-silica composite aerogel and a plate type metal-silica composite aerogel produced thereby in which the metal salt concentration and the basic catalyst concentration are adjusted to form a plate type intermediate first, and then an appropriate amount of a water glass solution is added, thereby enabling the plate type metal-silica composite aerogel to be produced in a short time under conditions of low temperature and atmospheric pressure, so that the process is simpler than the conventional production method, and the cost is reduced, which is excellent in economy. Also provided is a plate type metal-silica composite aerogel, which is produced by the claimed method and has excellent dispersibility that requires no additional surface modifier.

Methods and materials are described for preparing organic-inorganic hybrid gel compositions where a sulfur-containing cross-linking agent covalently links the organic and inorganic components. The gel compositions are further dried to provide porous gel compositions and aerogels. The mechanical and thermal properties of the dried gel compositions are also disclosed.

A method of preparing a silica aerogel composite is provided. The method includes providing an aqueous solution comprising a water soluble polymeric binder and a surfactant, adding a silyl-modified silica aerogel to the aqueous solution to form a mixture, and freeze-drying the mixture under reduced pressure at a temperature sufficient to sublime water in the mixture to obtain the silica aerogel composite. A silica aerogel composite is also provided.

Processes for drying gel particles, in particular for producing aerogels, involve providing a suspension containing gel particles and a solvent, introducing the suspension into a column where carbon dioxide flows in countercurrent, and removing dried aerogel particles from the column. The suspension is introduced in the top region of the column and dried aerogel particles are removed in the lower region. Pressure and temperature in the column are set such that the mixture of carbon dioxide and solvent is virtually supercritical or is supercritical. The aerogel particles can be discharged via discharge vessels or continuous decompression. Aerogel particles can be obtained by such a process and the aerogel particles can be used for medical and pharmaceutical applications, as additive or carrier material for additives for foods, as catalyst support, for cosmetic, hygiene, washing and cleaning applications, for production of sensors, for thermal insulation, or as a core material for VIPs.

A heat insulation material is provided that is produced by drying a fibrous matrix impregnated with a solution of pseudo-peptides of formula (I), wherein: R is a side-chain of a natural or synthetic amino acid , R1 is either a linear or branched (C.sub.1-C.sub.3)alkyl group, or a linear or branched (C.sub.1-C.sub.3)alcoxy group, or an aryl group, or an aryl(C.sub.1-C.sub.3)alkyl group, or an aryloxy group, or a saturated or unsaturated heterocycle, n=1 or 2, and A is an aromatic or heteroaromatic group with at least one cycle.