A system for producing dry nanoparticles from a liquid includes a closed tubing system which incorporates a mister, heater and an electrostatic collector therein. The system is able to produce dry nanoparticles from liquid-suspensions and from solvent solutions.

An apparatus for producing carbon nanotubes includes a plasma apparatus and a CVD reactor which are connected in series is disclosed, and a nanoparticle catalyst in an aerosol state prepared in the plasma apparatus is transferred into the CVD reactor to synthesize carbon nanotubes, thereby continuously synthesizing the carbon nanotubes having excellent physical properties.

The invention relates to an apparatus and method for the production of dispersions and solids by way of controlled precipitation, co-precipitation and self-organization processes in a microjet reactor, a jet of solvent containing at least one target molecule and a jet of nonsolvent colliding with each other, at specified pressures and flow rates, at a collision point in the reactor chamber of the microjet reactor, and the microjet reactor having a gas inlet for introducing gas into the reactor chamber and an educt outlet for discharging the educts in a stream of gas. This results in very rapid precipitation, co-precipitation or a chemical reaction, during the course of which micro- or nanoparticles form. In order to create an apparatus with which solvent/nonsolvent precipitations may be carried out in such a way as to produce particles that are as small as possible and largely free of Ostwald ripening in the dispersion being formed, it is suggested according to the invention that the educt outlet be followed by a spray-drier unit and that a feedback control system be provided to optimize and maintain the operating parameters for the spray-drier unit.

A controlled-volume spray deposition system has a fluid feed system including a pair of bi-directional, counter-rotating rollers to dispense fluid as a first surface, the rollers operable to rotate in a first direction to dispense the fluid, a second surface positioned to receive the fluid when the rollers rotate in the first direction, and the rollers operable to rotate in a second direction to retract the fluid to cause the fluid to stretch and form a filament until it breaks to form a spray. A method of generating a controlled-volume spray includes feeding fluid between two counter-rotating rollers as a first surface as they rotate in a first direction until the fluid contacts a second surface, reversing the counter-rotating rollers such that they pull the fluid to form a fluid filament, and causing the filament to break into a spray.

A method of atomizing a fluid using a pair of counter-rotating rollers including a first roller having grooves, the grooves enclosed by a pair of fins extending away from the first surface and a second roller having channels, the first and second rollers aligned with each other such that the grooves of the first roller mate with the channels of the second roller forming enclosures and nips. The method includes drawing the fluid from a fluid source through the nips, the nips having an upstream side and a downstream side, stretching the fluid between the diverging surfaces of the pair of counter-rotating rollers on the downstream side of the nips to form fluid filaments, and forming fluid droplets from the stretched fluid filaments on the downstream side of the nips between the diverging surfaces of the pair of counter-rotating rollers.

A method for preparing a porous ceramic covered with a metal coating, including: preparing a liquid metal slurry; soaking a porous ceramic in the liquid metal slurry for a preset time, and then taking out to obtain a porous ceramic to which the liquid metal slurry is attached; and performing drying and sintering treatments on the porous ceramic to which the liquid metal slurry is attached, so as to obtain a porous ceramic covered with a metal coating.

An aerosol creation system includes a pair of counter-rotating rollers, a nip between the two rollers, the nip having an upstream side and a downstream side, and a pool of fluid on the upstream side of the nip, the fluid being drawn into the nip through the motion of the rollers, such that on the downstream side the fluid stretches between diverging surfaces of the two rollers and forms filaments that breaks up into droplets. A multi-roller aerosol creation system includes more than two rollers arranged to touch each other in a configuration, wherein areas where the rollers touch form nips, each nip having an upstream side and a downstream side, wherein the downstream side of the nips are positioned within a central space within the configuration of the rollers, and fluid surrounding the circular configuration, wherein an outer region of the circular configuration forms the upstream side of the nips.

Aerosols can be created by filament stretching and breaking of Newtonian and non-Newtonian fluids by applying a strain to and stretching the fluid. The fluid is stretched along a strain pathway and forms a fluid filament between diverging surfaces. The stretched fluid filament breaks into droplets that can be harvested to form a mist or aerosol. The aerosol creation systems can include one or more pairs of counter-rotating rollers that are positioned adjacent to each other that stretch the fluid or a pair of pistons that move toward and away from each other to stretch the fluid. Some aerosol creation systems can include multiple pairs of counter-rotating rollers that are positioned in a circular, oval, or linear pattern. The aerosol creation system with multiple pairs of counter-rotating rollers can generate mist is one or more directions and can be positioned between two concentric rings or linearly, among other configurations.

An atomization device including a pair of counter-rotating rollers, a fluid source configured to coat at least one of the rollers in a feed fluid, and a baffle unit. The counter-rotation of the rollers stretches the feed fluid into a fluid filament between the two diverging surfaces of the rollers. The stretched fluid filaments breaking into a plurality of droplets at a capillary break-up point of the feed fluid. The baffle unit introduces a baffle fluid within the interior of the device, the baffle fluid transporting formed droplets of the feed fluid from the atomization device. Excess or misguides atomized fluid droplets are collected by the baffle unit and are recycled back into the device for use in later atomization processes. The variation of atomization device parameters allows for the selection of droplets having desired physical parameters.

A method of atomizing a fluid using a pair of counter-rotating rollers including a first roller having grooves, the grooves enclosed by a pair of fins extending away from the first surface and a second roller having channels, the first and second rollers aligned with each other such that the grooves of the first roller mate with the channels of the second roller forming enclosures and nips. The method includes drawing the fluid from a fluid source through the nips, the nips having an upstream side and a downstream side, stretching the fluid between the diverging surfaces of the pair of counter-rotating rollers on the downstream side of the nips to form fluid filaments, and forming fluid droplets from the stretched fluid filaments on the downstream side of the nips between the diverging surfaces of the pair of counter-rotating rollers.