The present invention relates to vortex reactors, articles comprising vortex reactors, and processes of making and using vortex reactors as well as articles comprising vortex reactors. Such vortex reactors comprise vortex tube and a vortex tube inner component that catalyzes a desired reaction or cracking that surprisingly does not substantially increase vortex tube back pressure. Such vortex reactor provides a surprising and unexpected increase in reaction and cracking efficiencies and can be used for systems that are exothermic or endothermic.

The present invention relates to high efficient tubular catalytic steam reforming reactor configured from about 0.2 inch to about 2 inch inside diameter high temperature metal alloy tube or pipe and loaded with a plurality of rolled catalyst inserts comprising metallic monoliths. The catalyst insert substrate is formed from a single metal foil without a central supporting structure in the form of a spiral monolith. The single metal foil is treated to have 3-dimensional surface features that provide mechanical support and establish open gas channels between each of the rolled layers. This unique geometry accelerates gas mixing and heat transfer and provides a high catalytic active surface area. The small diameter, high aspect ratio tubular catalytic steam reforming reactors loaded with rolled catalyst inserts can be arranged in a multi-pass non-vertical parallel configuration thermally coupled with a heat source to carry out steam reforming of hydrocarbon-containing feeds. The rolled catalyst inserts are self-supported on the reactor wall and enable efficient heat transfer from the reactor wall to the reactor interior, and lower pressure drop than known particulate catalysts. The heat source can be oxygen transport membrane reactors.

Provided is a production apparatus (100) for continuously producing aligned carbon nanotube aggregates on a substrate supporting a catalyst while continuously transferring the substrate. The production apparatus (100) includes gas mixing prevention means (12, 13) for preventing gas present outside a growth furnace (3a) from flowing into the growth furnace (3a). The gas mixing prevention means (12, 13) includes a seal gas ejection section (12b, 13b) so that the seal gas does not flow into the growth furnace through the openings of the growth furnace. The production apparatus prevents the outside air from flowing into the production apparatus, uniformly controls, within a range suitable to production of CNTs, a concentration distribution(s) and a flow rate distribution(s) of a raw material gas and/or a catalyst activation material on the substrate, and does not disturb gas flow as much as possible in the growth furnace.

Fuel tank inerting prefilter assemblies, fuel tank inerting prefilter devices, and methods for treating fluids, particularly process fluids used in fuel inerting tank systems, are disclosed.

A catalytic reactor is provided comprising a plurality of first flow channels including a catalyst for a first reaction; a plurality of second flow channels arranged alternately with the first flow channels; adjacent first and second flow channels being separated by a divider plate (13a, 13b), and a distributed temperature sensor such as an optical fibre cable (19). The distributed temperature sensor may be located within the divider plate, or within one or 10 more of the flow channels.

An apparatus of the present invention for producing aligned carbon nanotube aggregates is an apparatus for producing aligned carbon nanotube aggregates, the apparatus being configured to grow the aligned carbon nanotube aggregate by: causing a catalyst formed on a surface of a substrate to be surrounded by a reducing gas environment constituted by a reducing gas; heating at least either the catalyst or the reducing gas; causing the catalyst to be surrounded by a raw material gas environment constituted by a raw material gas; and heating at least either the catalyst or the raw material gas, at least either an apparatus component exposed to the reducing gas or an apparatus component exposed to the raw material gas being made from a heat-resistant alloy, and having a surface plated with molten aluminum.

A method for growing carbon nanotubes is provided. A reactor including a reactor chamber and a substrate located in the reactor chamber is provide. The substrate is a hollow structure including a sidewall and a bottom. The hollow structure also defines an opening. The sidewall includes a carbon nanotube layer and catalyst particles dispersed in the carbon nanotube layer. A mixture of carbon source gas and carrier gas is introduced into the reactor chamber so that the mixture of carbon source gas and carrier gas flows into the hollow structure from the opening and out of the hollow structure through the sidewall. The hollow structure is heated.

A reactor system and a process for carrying out the reaction of a feed gas comprising an alkane such as methane, and ammonia to hydrogen cyanide and/or a nitrile are provided, where the heat for the endothermic reaction is provided by resistance heating. In particular, the reaction is the BMA (Blausure aus Methan und Ammoniak) reaction.

Methane may be dissociated at low temperatures and/or pressures utilizing a reactor designed to generate shockwaves in a supersonic gaseous vortex. Within a preprocessing chamber, the methane may be pressurized to a pressure of 700 kPa or more, and heated to a temperature below a dissociation temperature of methane. The methane may be introduced as a gas stream substantially tangentially to an inner surface of a chamber of the reactor to effectuate a gaseous vortex rotating about a longitudinal axis within the chamber. The gas stream may be introduced using a nozzle that accelerates the gas stream to a supersonic velocity. A frequency of shockwaves emitted from the nozzle into the gaseous vortex may be controlled. Product gas and carbon byproduct may be emitted from the chamber of the reactor. The carbon byproduct may be separated out from the product gas using a gas/solid separator.

A reactor includes a reactor chamber and a substrate. The reactor chamber having an inlet and an outlet. The hollow structure is received in the reactor chamber, wherein the hollow structure includes a sidewall, a bottom, and a opening opposite to the bottom, the sidewall defines a number of apertures, gases in the reactor chamber flow penetrate the hollow structure through the number of apertures.