Devices and methods to extract a desired product from organic matter using supercritical fluid extraction processes are described herein. The extraction vessel generally includes a reaction chamber, a water jacket affixed to the reaction chamber capable of separate pressurization, and a closure mechanism with a gasket, a plug, and a cap ring with ACME threading. The extraction vessel may be sealed by hand closure without a need for additional tools to create a seal able to withstand pressures up to 5,000 psi.

The present invention relates to a loop-route production method and system for polyvinyl chloride, and belongs to the intersecting fields of coal chemicals, polymer materials and chemical machinery. Limestone and carbon materials such as coal are reacted in an oxygen-enriched high temperature furnace to obtain calcium carbide and carbon monoxide, and then acetylene and carbon monoxide are respectively produced from calcium carbide and dichloroethane (obtaining ethylene, etc., through methanol or ethanol); both of the end products are combined to form a closed-loop; acetylene and dichloroethane are reacted to produce a vinyl chloride monomer, which is polymerized to obtain polyvinyl chloride. The system of the present invention mainly includes a device for pulverizing and mixing solid raw materials, a device for conveying solid materials, an oxygen-enriched calcium carbide furnace, an oxygen-enriched air-blowing device, a tube-shell thermostatic reactor, a fixed bed tubular reactor, a fluidized bed reactor, an acetylene generator having a heat exchanger, a fixed bed reactor and a polymerization reactor. The present invention has the advantages of not only removing the dependence on oil resources during the production of polyvinyl chlorides, but also totally eliminating the mercury pollution.

A system and method is provided for upgrading a continuously flowing process stream including heavy crude oil (HCO). A reactor receives the process stream in combination with water, at an inlet temperature within a range of about 60° C. to about 200° C. The reactor includes one or more process flow tubes having a combined length of about 30 times their aggregated transverse cross-sectional dimension, and progressively heats the process stream to an outlet temperature T(max)1 within a range of between about 260° C. to about 400° C. The reactor maintains the process stream at a pressure sufficient to ensure that it remains a single phase at T(max)1. A controller selectively adjusts the rate of flow of the process stream through the reactor to maintain a total residence time of greater than about 1 minute and less than about 25 minutes.

A polyolefin manufacturing system and method including polymerizing olefin in a first reactor to form a polyolefin, transferring the polyolefin to a second reactor, polymerizing olefin in the second reactor, and discharging a product polyolefin from the second reactor. The system and method including operating the first reactor with a first reactor pressure relief system and the second reactor with a second reactor pressure relief system, both pressure relief systems to discharge to a flare system, and wherein a relief instrumented system (RIS) is configured to direct at least one process interlock that mitigates an excess reaction scenario as an overpressure relief scenario.

The machinery and methods disclosed herein are based on the use of a specialized extruder configured to continuously convey and plasticize/moltenize selected lignocellulosic biomass and/or waste plastic materials into a novel variable volume tubular reactor, wherein the plasticized/moltenized material undergoes reaction with circumferentially injected supercritical water—thereby yielding valuable simple sugar solutions and/or liquid hydrocarbon mixtures (e.g., “neodiesel”), both of which are key chemical commodity products. The reaction time may be adjusted by changing the reactor volume. The machinery includes four zones: (1) a feedstock conveyance and plasticization/moltenization zone; (2) a steam generation and manifold distribution zone; (3) a central supercritical water reaction zone; and (4) a pressure let-down and reaction product separation zone. The machinery and methods minimize water usage—thereby enabling the economic utilization of abundant biomass and waste plastics as viable renewable feedstocks for subsequent conversion into alternative liquid transportation fuels and valuable green-chemical products.

A polymerization reactor of the present invention includes a container body 1 and a jacket 2 covering the outer surface of the container body 1 and defining a passage for passing a cooling/heating medium between itself and the outer surface of the container body. The container body 1 is made of a clad metal plate including a support metal layer 11a having an inner surface at an inner side of the container body and an outer surface at an outer side of the container body, and an inner corrosion-resistant metal skin layer 11b bonded to the inner surface of the support metal layer and being smaller in thickness than the support metal layer.

A polymerization reactor of the present invention includes a container body 1 and a jacket 2 covering the outer surface of the container body 1 and defining a passage for passing a cooling/heating medium between itself and the outer surface of the container body. The container body 1 is made of a clad metal plate including a support metal layer 11a having an inner surface at an inner side of the container body and an outer surface at an outer side of the container body, and an inner corrosion-resistant metal skin layer 11b bonded to the inner surface of the support metal layer and being smaller in thickness than the support metal layer.

A catalytic membrane composite that includes porous supported catalyst particles durably enmeshed in a porous fibrillated polymer membrane is provided. The porous fibrillated polymer membrane may be manipulated to take the form of a tube, disc, or diced tape and used in multiphase reaction systems. The supported catalyst particles are composed of at least one finely divided metal catalyst dispersed on a porous support substrate. High catalytic activity is gained by the effective fine dispersion of the finely divided metal catalyst such that the metal catalyst covers the support substrate and/or is interspersed in the pores of the support substrate. In some embodiments, the catalytic membrane composite may be introduced to a stirred tank autoclave reactor system, a continuous flow reactor system, or a Parr Shaker reaction system and used to effect the catalytic reaction.

The present invention provides an a polyarylene sulfide (PAS) production device provided with a supply tube for loading corrosive materials such as a strong alkali into a reaction vessel, wherein prescribed amounts of various raw materials or the like can be accurately loaded into the reaction vessel without causing decreases in production efficiency due to the replacement of the supply tube or the repair of the reaction vessel in response to the corrosion of the supply tube or the like.

The present invention is a production device, and a PAS production device, in particular, provided with a reaction vessel equipped with one or a plurality of supply tubes, at least one of the supply tubes having an insert pipe, which is preferably detachable, to be inserted into an outer supply tube; and a tip opening of the insert pipe being positioned further inward than an inside wall of the reaction vessel.

Disclosed herein too is a method comprising charging to a reactor system a feed stream comprising a catalyst, a monomer and a solvent; reacting the monomer to form a polymer; where the polymer is contained in a single phase polymer solution; transporting the polymer solution to a pre-heater to increase the temperature of the polymer solution; charging the polymer solution to a liquid-liquid separator; reducing a pressure of the polymer solution in the liquid-liquid separator and separating a polymer-rich phase from a solvent-rich phase in the liquid-liquid separator; transporting the polymer-rich phase to a plurality of devolatilization vessels located downstream of the liquid-liquid separator, where each devolatilization vessel operates at a lower pressure than the preceding devolatilization vessel; and separating the polymer from volatiles present in the polymer rich phase.