B01J23/10

ANIONIC PGM CARBOXYLATE ASSISTED PGM NANOPARTICLE SYNTHESIS FOR EXHAUST GAS TREATMENT APPLICATIONS

A method of manufacturing a catalyst article, the method comprising: providing an anionic complex comprising a PGM and a carboxylate ion; providing a support material; applying the anionic complex to the support material to form a loaded support material; disposing the loaded support material on a substrate; and heating the loaded support material to form nanoparticles of the PGM on the support material.

EXHAUST GAS PURIFICATION CATALYST
20230016121 · 2023-01-19 ·

The present disclosure provides an exhaust gas purification catalyst improved in OSC performance while maintaining an exhaust gas purification performance, which comprises a substrate and at least one catalyst layer formed on the substrate, wherein an uppermost catalyst layer contains a catalyst metal, a first OSC material having a pyrochlore structure, and a second OSC material having a higher oxygen storage/release rate than the first OSC material, wherein the uppermost catalyst layer consists of an upstream catalyst layer and a downstream catalyst layer, and wherein a proportion of a mass of the second OSC material based on a total mass of the first OSC material and the second OSC material is in a specific range in each of the upstream catalyst layer and the downstream catalyst layer.

EXHAUST GAS PURIFICATION CATALYST
20230016121 · 2023-01-19 ·

The present disclosure provides an exhaust gas purification catalyst improved in OSC performance while maintaining an exhaust gas purification performance, which comprises a substrate and at least one catalyst layer formed on the substrate, wherein an uppermost catalyst layer contains a catalyst metal, a first OSC material having a pyrochlore structure, and a second OSC material having a higher oxygen storage/release rate than the first OSC material, wherein the uppermost catalyst layer consists of an upstream catalyst layer and a downstream catalyst layer, and wherein a proportion of a mass of the second OSC material based on a total mass of the first OSC material and the second OSC material is in a specific range in each of the upstream catalyst layer and the downstream catalyst layer.

COMPOSITIONS, METHODS, AND SYSTEMS FOR MICROWAVE ENHANCED CARBON DIOXIDE-DEHYDROAROMATIZATION OVER MULTIFUNCTIONAL CATALYSTS
20230015171 · 2023-01-19 ·

In one aspect, the disclosure relates to multi-functional catalysts for use in carbon dioxide-assisted dehydroaromatization (CO.sub.2-DHA) processes utilizing a microwave reactor. The disclosed multifunctional catalysts inhibit coke production, thereby solving a long-standing problem of rapid deactivation and regeneration issues. Moreover, the disclosed multifunctional catalysts, when used in the disclosed processes, provide for a reduced reaction temperature and improved BTX aromatic selectivity versus conventional process. The disclosed multifunctional catalysts for the aromatization of natural gas provide a more cost effective and energy efficient processes than existing conventional methods. Accordingly, the disclosed technology can significantly improve process economics for natural gas conversion and BTX aromatics production and yield a higher percent of product while limiting side reactions. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.

COMPOSITIONS, METHODS, AND SYSTEMS FOR MICROWAVE ENHANCED CARBON DIOXIDE-DEHYDROAROMATIZATION OVER MULTIFUNCTIONAL CATALYSTS
20230015171 · 2023-01-19 ·

In one aspect, the disclosure relates to multi-functional catalysts for use in carbon dioxide-assisted dehydroaromatization (CO.sub.2-DHA) processes utilizing a microwave reactor. The disclosed multifunctional catalysts inhibit coke production, thereby solving a long-standing problem of rapid deactivation and regeneration issues. Moreover, the disclosed multifunctional catalysts, when used in the disclosed processes, provide for a reduced reaction temperature and improved BTX aromatic selectivity versus conventional process. The disclosed multifunctional catalysts for the aromatization of natural gas provide a more cost effective and energy efficient processes than existing conventional methods. Accordingly, the disclosed technology can significantly improve process economics for natural gas conversion and BTX aromatics production and yield a higher percent of product while limiting side reactions. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.

METAL OXIDE-BASED SCR CATALYST COMPOSITION
20230219069 · 2023-07-13 ·

The present disclosure provides SCR catalyst compositions capable of reducing nitrogen oxide (NO.sub.x) emissions in engine exhaust. The catalyst compositions include a reducible metal oxide support containing ceria, one or more transition metal oxides as a redox promotor; and an oxide of niobium, tungsten, silicon, molybdenum, or a combination thereof as an acidic promotor. The redox promotor and the acid promotor are both supported on the reducible metal oxide support. Further provided are SCR catalyst articles coated with such compositions, processes for preparing such catalyst compositions and articles, an exhaust gas treatment system including such catalyst articles, and methods for reducing NO.sub.x in an exhaust gas stream using such catalyst articles and systems.

METAL OXIDE-BASED SCR CATALYST COMPOSITION
20230219069 · 2023-07-13 ·

The present disclosure provides SCR catalyst compositions capable of reducing nitrogen oxide (NO.sub.x) emissions in engine exhaust. The catalyst compositions include a reducible metal oxide support containing ceria, one or more transition metal oxides as a redox promotor; and an oxide of niobium, tungsten, silicon, molybdenum, or a combination thereof as an acidic promotor. The redox promotor and the acid promotor are both supported on the reducible metal oxide support. Further provided are SCR catalyst articles coated with such compositions, processes for preparing such catalyst compositions and articles, an exhaust gas treatment system including such catalyst articles, and methods for reducing NO.sub.x in an exhaust gas stream using such catalyst articles and systems.

Rare-earth metal vanadates catalysts for NO.SUB.x .reduction at low temperatures

Provided are catalysts for reduction of nitrogen oxides including an active site including lanthanum vanadate represented by at least one of Formula 1 and Formula 2 and a support carrying the active site.
LaVO.sub.4 (wherein LaVO.sub.4 is polymorphous and has a tetragonal or monoclinic crystal structure)  Formula 1
LaV.sub.3O.sub.9 (wherein LaV.sub.3O.sub.9 has a monoclinic crystal structure)  Formula 2.

Rare-earth metal vanadates catalysts for NO.SUB.x .reduction at low temperatures

Provided are catalysts for reduction of nitrogen oxides including an active site including lanthanum vanadate represented by at least one of Formula 1 and Formula 2 and a support carrying the active site.
LaVO.sub.4 (wherein LaVO.sub.4 is polymorphous and has a tetragonal or monoclinic crystal structure)  Formula 1
LaV.sub.3O.sub.9 (wherein LaV.sub.3O.sub.9 has a monoclinic crystal structure)  Formula 2.

Systems and methods for processing ammonia
11697108 · 2023-07-11 · ·

The present disclosure provides methods for fabricating catalysts for ammonia decomposition. The method may comprise (a) subjecting a catalyst support to one or more physical or chemical processes to optimize one or more pores, morphologies, and/or surface chemistry or property of the catalyst support; (b) depositing a composite support material on the catalyst support, wherein the composite support material comprises a morphology or surface chemistry or property; and (c) depositing one or more active metals on at least one of the composite support material and the catalyst support, wherein the one or more active metals comprise one or more nanoparticles configured to conform to the morphology of the composite support material and/or catalyst support material, thereby optimizing one or more active sites on the nanoparticles for ammonia processing.