Ceramic compositions with catalytic activity are provided, along with methods for using such catalytic ceramic compositions. The ceramic compositions correspond to compositions that can acquire increased catalytic activity by cyclic exposure of the ceramic composition to reducing and oxidizing environments at a sufficiently elevated temperature. The ceramic compositions can be beneficial for use as catalysts in reaction environments involving swings of temperature and/or pressure conditions, such as a reverse flow reaction environment. Based on cyclic exposure to oxidizing and reducing conditions, the surface of the ceramic composition can be converted from a substantially fully oxidized state to various states including at least some dopant metal particles supported on a structural oxide surface.

According to one or more embodiments presently disclosed, a catalyst for converting hydrocarbons may include catalytic oxidized metal materials comprising oxidized iron, oxidized cobalt, and oxidized copper. At least 95 wt. % of the catalytic oxidized metal materials may be a combination of oxidized iron, oxidized cobalt, and oxidized copper. The catalyst may additionally include a mesoporous support material comprising pores having an average pore diameter of from 2 nm to 50 nm. At least 95 wt. % of the mesoporous support material may comprise alumina. At least 95 wt. % of the catalyst may be the combination of the catalytic oxidized metal materials and the mesoporous support material. Additional embodiments are included, such as methods for making the presently disclosed catalysts.

A hydrocarbon conversion catalyst composition which comprises ZSM-48 and/or EU-2 zeolite particles and refractory oxide binder essentially free of alumina in which the average aluminium concentration of the ZSM-48 and/or EU-2 zeolite particles is at least 1.3 times the aluminium concentration at the surface of the particles, processes for preparing such catalyst compositions and processes for converting hydrocarbon feedstock with the help of such compositions.

Methods for forming an interconnected network of solid material and pores, with metal residing only at the air/solid interface of the interconnected network structure are described. In certain embodiments, nanoparticle decorated sacrificial particles can be used as sacrificial templates for the formation of a porous structure having an interconnected network of solid material and interconnected network of pores. The nanoparticles reside predominantly at the air/solid interface and allow further growth and accessibility of the nanoparticles at defined positions of the interconnected structure. SEM and TEM measurements reveal the formation of 3D interconnected porous structures with nanoparticles residing predominantly at the air/solid interface of the interconnected structure.

Catalytic conversion of ketoacids is disclosed, including methods for increasing the molecular weight of ketoacids. An exemlary method includes providing in a reactor a feedstock having at least one ketoacid. The feedstock is then subjected to one or more CC-coupling reaction(s) in the presence of a catalyst system having a first metal oxide and a second metal oxide.

An object of the present invention is to provide an exhaust gas purification catalyst which can exhibit high durability and warm-up performance. The present invention relates to an exhaust gas purification catalyst comprising a substrate and a catalyst coating layer formed on the substrate, wherein the catalyst coating layer comprises catalyst particles, the catalyst coating layer having an upstream region extending by 40 to 60% of the entire length of the substrate from an upstream end of the catalyst in the direction of an exhaust gas flow and a downstream region corresponding to the remainder portion of the catalyst coating layer, the composition of the catalyst particle of the upstream region being different from that of the downstream region. The upstream region in the direction of an exhaust gas flow has a structure where a void is included in a large number, and furthermore high-aspect-ratio pores having an aspect ratio of 5 or more account for a certain percentage or more of the whole volume of voids. Thus, the exhaust gas purification catalyst exhibits enhanced purification performance.

A three-dimensionally structured porous catalyst monolith of stacked catalyst fibers with a fiber diameter of less than 1 mm made from one or more continuous fibers or stacked individual fibers, wherein the stacked catalyst fibers are arranged in a regular, recurring stacking pattern of fiber layers to form the three-dimensionally structured monolith, and wherein in each of the stacked fiber layers at least 50 wt % of the fibers are arranged parallel to each other and spatially separated from each other, or in a cobweb pattern, and wherein the side crushing strength of the monolith is at least 60 N.

A catalyst-adhered body production method comprising an adhesion process for arranging a mixed liquid comprising a catalyst raw material and/or a catalyst carrier raw material and target particles in a container having a porous plate and adhering a catalyst and/or a catalyst carrier to the surface of target particles to obtain adherence-treated particles, an excess solution removal process for removing via the porous plate, at least a portion of excess solution comprising excess components which did not adhere to the adherence-treated particles from the container, to form a filled layer of the adherence-treated particles on the porous plate, and a drying process for drying the filled layer in the container.

A process for activating a fixed catalyst bed is disclosed. The fixed catalyst bed includes monolithic shaped catalyst bodies or include monolithic shaped catalyst bodies including at a first metal selected from Ni, Fe, Co, Cu, Cr, Pt, Ag, Au and Pd, and a second component selected from Al, Zn and Si. The fixed catalyst bed, for activation, is treated with an aqueous base having a strength of not more than 3.5% by weight. The base is selected from alkali metal hydroxides, alkaline earth metal hydroxides and mixtures thereof. The fixed catalyst bed has a temperature gradient during the activation and the temperature differential between the coldest point in the fixed catalyst bed and the warmest point in the fixed catalyst bed is kept at not more than 50 K.

Described herein is a process for providing a catalytically active fixed bed for hydrogenation of organic compounds, in which a fixed bed including monolithic shaped bodies as catalyst supports or consisting of monolithic shaped bodies is introduced into a reactor and the fixed bed is then contacted with at least one catalyst or a precursor thereof. The fixed beds laden with a catalyst that are obtained in this way are especially suitable for the hydrogenation of organic compounds in the presence of CO, wherein the conversion is at least 90%. They are notable in that only a very small proportion, if any, of the catalyst introduced is released into the reaction medium.