A suspended-bed hydrogenation catalyst and a regeneration method are disclosed. A composite support comprises a semi-coke pore-expanding material, a molecular sieve and a spent catalytic cracking catalyst. The hydrogenation catalyst for heavy oil is obtained through mixing the semi-coke pore-expanding material, the molecular sieve and the spent catalytic cracking catalyst, followed by molding, calcining and activating, and then loading an active metal oxide to the composite support. According to the composite support, a macropore, mesopore and micropore uniformly-distributed structure is formed, so that full contact between all ingredients in the heavy oil and active ingredients in a hydrogenation process is facilitated, and the conversion ratio of the heavy oil is increased. The hydrogenation catalyst integrates adsorption, cracking and hydrogenation properties. According to a regeneration method, the loading performance of an active-metal-loaded support in a spent hydrogenation catalyst cannot be destroyed.

A suspended-bed hydrogenation catalyst and a regeneration method are disclosed. A composite support comprises a semi-coke pore-expanding material, a molecular sieve and a spent catalytic cracking catalyst. The hydrogenation catalyst for heavy oil is obtained through mixing the semi-coke pore-expanding material, the molecular sieve and the spent catalytic cracking catalyst, followed by molding, calcining and activating, and then loading an active metal oxide to the composite support. According to the composite support, a macropore, mesopore and micropore uniformly-distributed structure is formed, so that full contact between all ingredients in the heavy oil and active ingredients in a hydrogenation process is facilitated, and the conversion ratio of the heavy oil is increased. The hydrogenation catalyst integrates adsorption, cracking and hydrogenation properties. According to a regeneration method, the loading performance of an active-metal-loaded support in a spent hydrogenation catalyst cannot be destroyed.

Implementations of the disclosed subject matter provide a process for producing ethylene glycol from a carbohydrate feed. The process may include contacting, in a reactor under hydrogenation conditions, the carbohydrate feed with a bifunctional catalyst system which may include a heterogeneous hydrogenation catalyst including a magnetically active metal, and a soluble retro-Aldol catalyst including tungstate. A liquid effluent stream may be obtained from the reactor and may include hydrogenation catalyst particles and tungsten oxide precipitate particles. The hydrogenation catalyst particles may be magnetically separated from the tungsten oxide precipitate particles in the liquid effluent stream using a magnet in a separation vessel. The separated hydrogenation catalyst particles may be retained in a separation zone in the separation vessel and may be subsequently removed from the separation zone. A liquid product stream may be obtained from the separation vessel and may include the tungsten oxide precipitate particles and ethylene glycol.

Implementations of the disclosed subject matter provide a process for producing ethylene glycol from a carbohydrate feed. The process may include contacting, in a reactor under hydrogenation conditions, the carbohydrate feed with a bifunctional catalyst system which may include a heterogeneous hydrogenation catalyst including a magnetically active metal, and a soluble retro-Aldol catalyst including tungstate. A liquid effluent stream may be obtained from the reactor and may include hydrogenation catalyst particles and tungsten oxide precipitate particles. The hydrogenation catalyst particles may be magnetically separated from the tungsten oxide precipitate particles in the liquid effluent stream using a magnet in a separation vessel. The separated hydrogenation catalyst particles may be retained in a separation zone in the separation vessel and may be subsequently removed from the separation zone. A liquid product stream may be obtained from the separation vessel and may include the tungsten oxide precipitate particles and ethylene glycol.

A system for segregating a mixture of oxidizable catalyst material and inert support media. The system comprises an enclosure configured to contain inert gas. The enclosure includes a plurality of stacked screens disposed therein. The stacked screens include openings that decrease in size from a top of the stack to a bottom of the stack. The enclosure also includes an inlet to deliver the mixture to an uppermost stacked screen and outlets to direct the separated support media and catalyst material to a location outside the enclosure.

A system for segregating a mixture of oxidizable catalyst material and inert support media. The system comprises an enclosure configured to contain inert gas. The enclosure includes a plurality of stacked screens disposed therein. The stacked screens include openings that decrease in size from a top of the stack to a bottom of the stack. The enclosure also includes an inlet to deliver the mixture to an uppermost stacked screen and outlets to direct the separated support media and catalyst material to a location outside the enclosure.

A method and a device for separation of at least one catalyst and/or adsorbent from a homogeneous mixture of catalysts and/or adsorbents containing one or more metal, semi-metal or non-metal contaminant(s) deposited thereon, making it possible to separate catalysts or adsorbents according to the presence or absence of contaminant and also according to the contaminant content, starting from a sorting threshold that corresponds to a content and that is defined by the operator.

A method and a device for separation of at least one catalyst and/or adsorbent from a homogeneous mixture of catalysts and/or adsorbents containing one or more metal, semi-metal or non-metal contaminant(s) deposited thereon, making it possible to separate catalysts or adsorbents according to the presence or absence of contaminant and also according to the contaminant content, starting from a sorting threshold that corresponds to a content and that is defined by the operator.

A method (10) of synthesizing Fischer-Tropsch products (20) includes feeding a synthesis gas (30) to a moving-bed Fischer-Tropsch synthesis reactor (16) containing a Fischer-Tropsch catalyst in a moving catalyst bed and catalytically converting at least a portion of the synthesis gas (30) in the moving catalyst bed to Fischer-Tropsch products (20). The Fischer-Tropsch products (20) are removed from the moving-bed Fischer-Tropsch synthesis reactor (16). The method (10) further includes, while the moving-bed Fisher-Tropsch synthesis reactor (16) is on-line, withdrawing a portion (50) of the Fischer-Tropsch catalyst from the moving-bed Fischer-Tropsch synthesis reactor (16), adding a reactivated Fischer-Tropsch catalyst (57, 58) to the moving-bed Fischer-Tropsch synthesis reactor (16), and adding a fresh Fischer-Tropsch catalyst (60,58), in addition to the reactivated catalyst (57,58), to the moving-bed Fischer-Tropsch synthesis reactor (16).

A method (10) of synthesizing Fischer-Tropsch products (20) includes feeding a synthesis gas (30) to a moving-bed Fischer-Tropsch synthesis reactor (16) containing a Fischer-Tropsch catalyst in a moving catalyst bed and catalytically converting at least a portion of the synthesis gas (30) in the moving catalyst bed to Fischer-Tropsch products (20). The Fischer-Tropsch products (20) are removed from the moving-bed Fischer-Tropsch synthesis reactor (16). The method (10) further includes, while the moving-bed Fisher-Tropsch synthesis reactor (16) is on-line, withdrawing a portion (50) of the Fischer-Tropsch catalyst from the moving-bed Fischer-Tropsch synthesis reactor (16), adding a reactivated Fischer-Tropsch catalyst (57, 58) to the moving-bed Fischer-Tropsch synthesis reactor (16), and adding a fresh Fischer-Tropsch catalyst (60,58), in addition to the reactivated catalyst (57,58), to the moving-bed Fischer-Tropsch synthesis reactor (16).