B01J2219/24

Process for producing polymers

A process for preparation of a polymer product comprising the steps of i) feeding an aqueous mixture comprising a monoethylenically unsaturated monomer or a mixture of monoethylenically unsaturated monomers into a first reactor device (2) through at least one inlet; ii) partially polymerizing the monomer or monomers and transferring the polymerizing monomer or mixture of monomers from the inlet to an outlet (3) of the first reactor device (2) to provide a partially polymerized product; iii) flowing the partially polymerized product out of the outlet (3), in which no more than 60% of the monomer or mixture of monomers has been polymerized in the partially polymerized product as it exits the outlet (3) of first reactor device (2), and transferring it to a further reactor device (5), in which the further reactor device (5) has an inlet and an outlet (6);
iv) continuing the polymerization in the further reactor device (5) and removing the polymer product from the outlet (6) of the further reactor device (5),
characterized in that the first reactor device (2) comprises a positive displacement pump.

Process for preparation of methacrylic acid and methacrylic acid esters

The invention relates to a process for preparation of at least one of methacrylic acid and a methacrylic acid ester, comprising the process stepsgas phase oxidation of at least one C.sub.4 compound, quenching of the reaction phase, separation and purification of the obtained methacrylic acid and optionally esterification, wherein the C.sub.4 compound is a methacrolein comprising mixture, originating from at least two different methacrolein sources, a first methacrolein source being a feed stream obtained by the heterogeneously catalyzed gas phase oxidation of isobutylene or tert-butyl alcohol or isobutylaldehyde or a mixture of two or more thereof, a second methacrolein source being a feed stream obtained by the reaction of propionaldehyde with a C.sub.1 extending agent, preferably formaldehyde, and where said methacrolein can be obtained either completely from the first methacrolein source, or completely from the second methacrolein source or from any mixture of both.

CONTROLLED CONVERSION OF DIMETHYL BENZYL ALCOHOL TO CUMENE HYDROPEROXIDE FORMED DURING THE CUMENE OXIDATION PROCESS

The disclosure concerns systems and methods for the production of phenol and acetone from cumene oxidation products. One method comprises reacting cumene and an oxidizing agent to produce a cumene oxidation product comprising cumene hydroperoxide and dimethyl benzyl alcohol, converting at least a portion of the dimethyl benzyl alcohol to cumene hydroperoxide by reacting the at least a portion of the dimethyl benzyl alcohol with hydrogen peroxide in both an organic phase and an aqueous to produce a converted cumene oxidation product, and cleaving the converted cumene oxidation product to produce an output product comprising one or more of phenol, acetone, and alpha-methylstyrene.

Device and method for preparing oxygen-containing liquid fuel by bio-oil catalytic conversion

Devices and methods for preparing oxygen-containing liquid fuel by bio-oil catalytic conversion. A device includes a biomass fast thermal cracking system for preparing bio-oil, a bio-oil oil-water separating system for separating the bio-oil into oil phase bio-oil and water phase bio-oil that is output to an oil phase bio-oil chemical chain hydrogen production system, and a water phase bio-oil catalytic hydrogenation system. The hydrogen production system outputs produced hydrogen to the water phase bio-oil catalytic hydrogenation system to prepare a liquid fuel. A method includes the steps: thermally cracking the biomass to prepare bio-oil, separating the water phase and the oil phase, producing hydrogen from the oil phase bio-oil through a chemical chain method so as to provide a hydrogen source for the water phase bio-oil to carry out two-stage catalytic hydrogenation in a slurry bed, and separating and purifying the hydrogenated products to obtain an oxygen-containing liquid fuel.

METHOD FOR PREPARING LIQUID MEDIUM COMPOSITION, AND PREPARATION DEVICE AND KIT THEREFOR

The present invention provides a method capable of easily mixing any liquid containing a linking substance such as a divalent metal cation and the like with a liquid containing a particular compound at a high concentration, and capable of producing a liquid medium composition comprising fine structures dispersed therein, and a production device therefor and a kit therefor. The first liquid containing a particular compound is passed through a through-hole having a given cross-sectional area formed in a nozzle part at a given flow rate and injected into the second liquid at a given flow rate. By this simple operation, a structure in which the particular compound is bonded via the linking substance is formed, and the structure is preferably dispersed in a mixture of the both liquids.

Method for reducing energy consumption in a process to produce styrene via dehydrogenation of ethylbenzene

The present invention is directed to improved methods and systems for increasing the efficiency of a dehydrogenation section of an alkenyl aromatic hydrocarbon production facility, wherein an alkyl aromatic hydrocarbon, such as ethylbenzene, is dehydrogenated to produce an alkenyl aromatic hydrocarbon, such as styrene. The disclosed methods are more energy-efficient and cost effective than currently known methods for manufacturing styrene. The methods and systems advantageously utilize multiple reheat exchangers arranged in a series and/or parallel configuration that result in an energy consumption reduction and, consequently, a utility cost savings, as well as a reduction in styrene manufacturing plant investment costs.

Upgrading raw shale-derived crude oils to hydrocarbon distillate fuels

Integrated processes for upgrading crude shale-derived oils, such as those produced by oil shale retorting or by in situ extraction or combinations thereof. Processes disclosed provide for a split-flow processing scheme to upgrade whole shale oil. The split flow concepts described herein, i.e., naphtha and kerosene hydrotreating in one or more stages and gas oil hydrotreating in one or more stages, requires additional equipment as compared to the alternative approach of whole oil hydrotreating. While contrary to conventional wisdom as requiring more capital equipment to achieve the same final product specifications, the operating efficiency vis a vis on-stream time efficiency and product quality resulting from the split flow concept far exceed in value the somewhat incrementally higher capital expenditure costs.

Carbon micro-plant

The present disclosure provides biorefining systems for co-producing activated carbon along with primary products. A host plant converts a feedstock comprising biomass into primary products and carbon-containing co-products; a modular reactor system pyrolyzes and activates the co-products, to generate activated carbon and pyrolysis off-gas; and an oxidation unit oxidizes the pyrolysis off-gas, generating CO.sub.2, H.sub.2O, and energy. The energy is recycled and utilized in the host plant, and the CO.sub.2 and H.sub.2O may be recycled to the reactor system as an activation agent. The host plant may be a saw mill, a pulp and paper plant, a corn wet or dry mill, a sugar production facility, or a food or beverage plant, for example. In some embodiments, the activated carbon is utilized at the host plant to purify one or more primary products, to purify water, to treat a liquid waste stream, and/or to treat a vapor waste stream.

Continuous flow carboxylation reaction
09725413 · 2017-08-08 ·

The present invention is related to a two-step carboxylation reaction of an aryl group using continuous flow reaction conditions. This process permits large scale synthesis of useful reaction products in high yield.

INTEGRATED PROCESS TO RECOVER HIGH QUALITY NATIVE CO2 FROM A SOUR GAS COMPRISING H2S AND CO2
20170216812 · 2017-08-03 ·

The invention concerns a method for treating a hydrocarbon feed gas stream containing at least CO.sub.2 and H.sub.2S to recover a high quality purified CO.sub.2 gas stream, comprising a. Separating said hydrocarbon feed gas stream into a sweetened hydrocarbon gas stream, and an acid gas stream; b. Introducing said gas stream into a Claus unit, c. Introducing the tail gas into a hydrogenation reactor and then into a quench contactor of the Tail Gas Treatment Unit (TGTU); d. Contacting said tail gas stream with a non-selective amine-based solvent into a non-selective acid gas absorption unit of the TGTU; e. Sending the off gas to an incinerator; f. Contacting said enriched gas stream (vii) with a selective H.sub.2S-absorption solvent into a selective H.sub.2S-absorption unit thereby recovering a highly purified CO.sub.2 gas stream and a H.sub.2S-enriched gas stream, as well as the device for carrying said method.