An improved gyratory crusher is provided. The gyratory crusher comprises an eccentrically rotating mantle lined with a mantle liner, a concave lined with a concave liner, the concave housing the mantle to provide a crusher chamber, and the crusher chamber having a gap. The improvement is a system for determining a close-side setting for the gyratory crusher based on the gap width. The system includes a cross hair laser emitting a first trace and a second trace, the laser mounted to mark the first trace on the mantle liner and to mark a second trace traversing the gap and at least intersecting the concave liner at a preselected position of the gap, a camera mounted to capture an image of the first and second trace, and a computer in communication with the camera, the computer comprising a memory and a processor, the memory providing instructions to the processor to process the image to provide a gap width and to calculate a close-side setting.

An improved gyratory crusher is provided. The gyratory crusher comprises an eccentrically rotating mantle lined with a mantle liner, a concave lined with a concave liner, the concave housing the mantle to provide a crusher chamber, and the crusher chamber having a gap. The improvement is a system for determining a close-side setting for the gyratory crusher based on the gap width. The system includes a cross hair laser emitting a first trace and a second trace, the laser mounted to mark the first trace on the mantle liner and to mark a second trace traversing the gap and at least intersecting the concave liner at a preselected position of the gap, a camera mounted to capture an image of the first and second trace, and a computer in communication with the camera, the computer comprising a memory and a processor, the memory providing instructions to the processor to process the image to provide a gap width and to calculate a close-side setting.

A liner plate is arranged in connection with a material processing handling system, wherein the liner plate includes edge protection. The edge protection has a plurality of primary wear tiles arranged side by side along at least one edge of the plate. The wear tiles have a frontside and a backside including at least one backward protrusion protruding into the plate.

A gyratory crusher topshell and topshell assembly including an outer crushing shell and optional intermediate spacer ring. The topshell has a radially inward facing surface that is divided into a plurality of regions including an upper and lower mount region axially separated by an intermediate annular rib. The rib enables the topshell to be compatible with a variety of different sized and shaped concaves optionally using an intermediate spacer ring without the need for a backing compound.

A liner system, adapted for use with a rock crusher having a support bowl and a concave ring. The liner system comprises a collet that is adapted to apply a force to the concave ring and a collet adjuster that is adapted to lower and raise the collet, in the preferred liner system, the concave ring is removably retained in the support bowl of the rock crusher by the liner system. A method for adjusting a collet comprising providing such a liner system and adjusting the collet adjuster so as to removably retain the concave ring.

A wear protection component includes an elastic material layer and a reinforcing support. The elastic material layer is bonded to the reinforcing support, and the wear protection component is bent into a curved shape. In an area delimited by an outer periphery of the reinforcing support, the wear protection component includes one or more local stress relief areas in which the elastic material layer is not bonded to the reinforcing support.

A crusher comprises at least one protective liner which is releasably fitted within the crusher so as to protect a structural element of the crusher which is subject to wear due to its contact with material passing the crushing gap, at least a part of an outwardly directed surface of the protective liner constituting a wear surface. The at least one protective liner comprises an elastic material layer and wear resistant inserts retained by the elastic material layer, wherein outwardly directed surfaces of the wear resistant inserts form part of the wear surface of the protective liner.

A concave for gyratory or conical crushers including a front face for providing a crushing surface and a top face proximate to the front face or adjacent to the front face. A first internal angle measured around a top front edge of the concave, and between the front face and the top face, is greater than 90 degrees. A liner is formed including a first concave and a second concave. The first concave is axially above and adjacent the second concave such that a top face of the second concave is substantially parallel to a bottom face of the first concave. The substantially parallel faces define a joining surface at an angle Y with respect to vertical. A front face of the first concave and a front face of the second concave are substantially parallel and define a surface having an angle M with respect to vertical, wherein M+Y>90 degrees.

A removable and replaceable crushing shell for use in a top shell of a gyratory or cone crusher. The crushing shell includes a series of concaves that are arranged in a row with straight side walls of the concaves in contact with each other. A wedge concave is positioned within a receiving gap between two adjacent concaves. The wedge concave includes opposite angled side walls that converge in a radially outward direction. One or more connectors hold the wedge concave in place on the frame of the top shell. A wedge is inserted between the angled side walls of the wedge concave and the straight side walls of the concaves to restrict radially outward movement of the wedge concave. The wedge concave can be removed from the crushing shell though a inward force to release hoop stresses in the row of concaves.

The disclosure relates to a concave (20) of a cone crusher and/or gyratory crusher for installation inside a crusher head (30), wherein the concave (20) has a central longitudinal axis (M) extending in the longitudinal direction of the concave, wherein the concave (20) has a feed (24.1) for material to be crushed on its top (O) and a crushed material discharge area (24.2) on its opposite bottom (U), and wherein the concave (20) has a base part (21) having an outer clamping surface (28). In order to reduce the amount of parts and installation work, provision is made according to the disclosure for the base part (21) to have a support section (25) having fastening lugs (26) projecting radially outwards, wherein the fastening lugs (26) are disposed spaced apart from one another in the circumferential direction of the support section (25) by means of spacer areas, wherein at least one clearance is provided in each of the spacer areas, which clearances permit a penetration in the direction of the central longitudinal axis (M) from the bottom (U) in the direction of the top (O), and wherein the radially outward extent of the clamping surface (28) is greater, at least sectionally, than the radially outward extent of the fastening lugs (26).