A method for making a shell plate that is mountable to a shell of a grinding mill for grinding ore, said shell plate includes a shell plate body having a first portion including a fixing surface for fixing the shell plate body to the shell and a second portion including a wear surface facing toward interior of the grinding mill, said first portion and said second portion forming a continuous shell plate body, the second portion includes polyurethane such that the wear surface is made of polyurethane.

An assembly comprises a vessel comprising a shell exhibiting at least one opening extending therethrough, a structure covering an internal surface of the shell, and at least one plug device contacting the shell and the structure. The at least one plug device comprises a rigid body comprising a male connection structure longitudinally extending into the least one opening, and a base structure extending outwardly beyond a lateral periphery of the male connection structure and positioned longitudinally between the structure and the shell. A plug device for a milling application, and a method of plugging a component of an assembly are also described.

An assembly comprises a vessel comprising a shell exhibiting at least one opening extending therethrough, a structure covering an internal surface of the shell, and at least one plug device contacting the shell and the structure. The at least one plug device comprises a rigid body comprising a male connection structure longitudinally extending into the least one opening, and a base structure extending outwardly beyond a lateral periphery of the male connection structure and positioned longitudinally between the structure and the shell. A plug device for a milling application, and a method of plugging a component of an assembly are also described.

Methods for millling particles include exposing particles to microwave energy during milling. The methods reduce or eliminate the need for pre- and post-processing of reagents and products while minimizing waste associated with the slow kinetics of heat transfer in traditional resistive heating furnaces. Method of synthesizing particles include providing precursor particles, microwave susceptor media, and milling media in a reaction vessel and simultaneously rotating the reaction vessel while exposing the reaction vessel to microwaves. Apparatus for milling particles include a microwave housing defining a microwave enclosure; a microwave generator configured to generate and direct microwaves to the microwave enclosure; and a rotation shaft within the microwave enclosure, the rotation shaft connected or configured to be connected to a motor for rotation, wherein the rotation shaft is configured to be rotatably coupled, within the microwave enclosure, to a processing vessel.

The invention relates to a shell plate, to a method for making a shell plate and to a grinding mill for ore grinding. The shell plate is mountable to a shell of a grinding mill for grinding ore and includes a shell plate body having a first portion including a fixing surface for fixing the shell plate body to the shell, and a second portion having a wear surface facing toward an interior of the grinding mill. The first portion and the second portion form a continuous shell plate body, and the second portion includes polyurethane such that the wear surface is made of polyurethane.

A rotary milling system includes a body rotatable about its longitudinal axis and pivotable about a pivot axis that is transverse to the longitudinal axis. The system includes an interchangeable discharge grate and a solid cover for attaching to an open end of the body. The discharge grate includes a plurality of holes through which milled product can pass while grinding media is retained. The body is pivotable to a vertical orientation, where the covers can be changed, and to a horizontal orientation where grinding can be performed with the solid cover attached or discharge can be performed with the discharge grate attached. The discharge grate is sealed to a discharge housing during discharge via an annular seal, where the discharge grate and body are rotated relative to the fixed discharge housing. The discharge grate can include a deflector portion that deflects milled product away from the annular seal.

A rotary milling system includes a body rotatable about its longitudinal axis and pivotable about a pivot axis that is transverse to the longitudinal axis. The system includes an interchangeable discharge grate and a solid cover for attaching to an open end of the body. The discharge grate includes a plurality of holes through which milled product can pass while grinding media is retained. The body is pivotable to a vertical orientation, where the covers can be changed, and to a horizontal orientation where grinding can be performed with the solid cover attached or discharge can be performed with the discharge grate attached. The discharge grate is sealed to a discharge housing during discharge via an annular seal, where the discharge grate and body are rotated relative to the fixed discharge housing. The discharge grate can include a deflector portion that deflects milled product away from the annular seal.

An agitator ball mill comprising a grinding chamber having a cylindrical wall, and further having a rotatably mounted agitator shaft extending into the grinding chamber and on which at least one agitator element is arranged inside the grinding chamber. The mill further comprises an inlet for supplying to the grinding chamber material to be ground and grinding bodies, an outlet for removal of the ground material, and an induction heater for the material to be ground located in the grinding chamber, the induction heater comprising an inductor and a susceptor. The at least one agitator element comprises a susceptor material which forms the susceptor of the induction heater, wherein the inductor comprises at least one coil which is arranged outside the cylindrical wall of the grinding chamber and encompasses the grinding chamber, and wherein the cylindrical wall of the grinding chamber consists of an electrically and magnetically non-conductive material.

An agitator ball mill comprising a grinding chamber having a cylindrical wall, and further having a rotatably mounted agitator shaft extending into the grinding chamber and on which at least one agitator element is arranged inside the grinding chamber. The mill further comprises an inlet for supplying to the grinding chamber material to be ground and grinding bodies, an outlet for removal of the ground material, and an induction heater for the material to be ground located in the grinding chamber, the induction heater comprising an inductor and a susceptor. The at least one agitator element comprises a susceptor material which forms the susceptor of the induction heater, wherein the inductor comprises at least one coil which is arranged outside the cylindrical wall of the grinding chamber and encompasses the grinding chamber, and wherein the cylindrical wall of the grinding chamber consists of an electrically and magnetically non-conductive material.

Provided is an ore crushing method capable of efficiently crushing iron ores that are difficult to finely crush. The ore crushing method includes coarsely crushing the iron ores to reduce the proportion of particles with a particle size of greater than or equal to 1 mm, and then finely crushing the iron ores to increase the proportion of particles with a particle size of less than 63 ?m. The average pore size of the iron ores is preferably less than or equal to 10 ?m, the proportion of the particles with a particle size of greater than or equal to 1 mm in the iron ores is preferably greater than or equal to 30 mass %, the iron ores are preferably coarsely crushed so that the proportion of the particles with a particle size of greater than or equal to 1 mm becomes less than or equal to 20 mass %, the iron ores are preferably finely crushed so that the proportion of the particles with a particle size of less than 63 ?m becomes greater than or equal to 70 mass %, and the iron ores are preferably finely crushed with a wet ball mill. A pellet production method is also provided that includes granulating a raw material, which includes the iron ores crushed with the ore crushing method, into pellets.