A monitoring system includes a fastener. A sensor is coupled to the fastener. A circuit board is electrically coupled to the sensor. An antenna electrically coupled to the circuit board.

This disclosure relates to a high pressure grinding roller stud comprising two materials of different hardness, and a high pressure grinding roller incorporating at least one such stud.

The invention relates to the field of operating, monitoring and controlling mills of the mining industry. It specifically relates to a system and a method for in-line determination of the characteristics of worn balls and pieces thereof, which have been ejected from a semi-autogenous mineral grinding (SAG) mill to the external classifiers.

A monitoring system includes a fastener. A sensor is coupled to the fastener. A circuit board is electrically coupled to the sensor. An antenna electrically coupled to the circuit board.

The invention relates to a system for the in-line measurement of mill liner wear and mill bolt tension, which includes: an acoustic-wave emitter, an acoustic-wave receiver, an electronic circuit, an energy source and a communication device, all at the threaded end of a certain number of bolts; a device in the vicinity of the mill for administering communication and gathering data; and a system in a remote position for processing and displaying data.

A system and method for operating a milling apparatus with grinding rolls and a variety of sensors sensing various aspects of the milling process.

A comminution mill sensor system and methods for monitoring comminution mill operation conditions. The comminution mill sensor system can include a plurality of shell sensor assemblies that are coupled to a comminution mill grinding compartment. The method can include receiving sensing data from a plurality of shell sensor assemblies and determining a two-dimensional process map, a three-dimensional process map, or both, based on the sensing data.

The present invention provides a system and method for more efficient utilization of comminution mills. Sensors are provided in the liners placed within the mill shell. The sensors may include RFID tags, liner wear profile sensors (e.g., such as an ultrasonic sensor), an inertial sensor (preferably included both an inclinometer and an accelerometer, and an acoustic sensor, among others. When the liners are installed in the shell, the RFID tag is used to register the location of the liner within the shell. In operation, the information provided by the sensors is collected by a data transmission unit and sent by transmitter over the air to a computer having an antenna and receiver for such data. The data is correlated and a processor generates data for display in regions on a display device.

Roller pairs for processing a product, containing two grinding rollers, wherein at least one roller contains at least one sensor for obtaining measured values that characterize a state of at least one of the rollers, in particular a state of a circumferential surface. The sensor has a data connection to a data transmitter designed to transmit the measured values to a data receiver in an contact-free manner. Additionally, a measuring device for insertion into a receiving opening of a roller body of a roller of a roller pair, a product-processing installation, in particular a grinding installation containing at least one roller pair, a method of operating a product-processing installation, and a method of converting and/or upgrading at least one roller body are disclosed.

An example method for operating a plant, which has at least one assembly with a rotating surface that wears to an increasing extent during the operation of the plant, may involve evaluating a wear state of the rotating surface of the assembly. Based on the wear state of the rotating surface, a manner in which the plant is operated may be modified to prolong the running time of the assembly until, for instance, a next-scheduled service or maintenance interval. The modified manner of operating the plant may be adapted to the wear state of the rotating surface. Several examples of such modifications include changing a quantity of water sprayed onto material to be comminuted, changing a quantity of grinding additive added to material to be comminuted, and/or changing a contact pressure of a grinding roll of the assembly.